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Related Manuals for WCS WCSEE T300
Summary of Contents for WCS WCSEE T300
- Page 1 WCSEE T300 + (T3HP FOR HIRE) INSTALLATION, OPERATION & MAINTENANCE MANUAL...
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Page 2: Table Of Contents
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL TABLE OF CONTENTS 1. SAFETY ........................4 Health and safety at work act 1974 ................ 4 General health and safety ..................4 Leptospirosis....................... 4 Sensible Precautions ....................5 Vaccinations ....................... 5 2. Warranty ......................... 5 T300 tank enclosures .................... - Page 3 WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Blower not Running ....................17 Power cut ........................17 Power supply fault ......................17 Blower overload has tripped ..................17 Blower runs intermittently ................... 17 No air bubbles showing on the surface of the filter section ......17 Blower not running .......................
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Page 4: Safety
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL WCSEE LTD T300 SAF TANKS 1. SAFETY It is extremely important that maintenance procedures in this document are followed. Any deviation from this could cause serious injury or have a detrimental effect on its operation. Health and safety at work act 1974 Section 6a of the act requires manufacturers to advise their customers on safety and handling precautions to be observed when operating, maintaining and... -
Page 5: Sensible Precautions
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Sensible Precautions After working with contaminated fluid or other materials it is important that hands and forearms are washed thoroughly with soap and water. If your clothing or boots become contaminated, then they should also be washed immediately after use. -
Page 6: M&E Installation
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL M&E installation WCSEE takes responsibility improper storage, installation/maintenance performed by unqualified personnel. This also covers the overloading of the plates, above that of normal conditions, and any other accidental cause, or disregard for the information in this document. Warranty limitations and exemptions WCSEE Ltd shall not be liable for any labor involved for the removal or replacement of its equipment or the subsequent transportation, handling or... -
Page 7: Risk Assessment
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3. Risk assessment Introduction This section of the manual is intended as a guide and as such does not cater for every situation encountered on site. WCSEE assumes that the necessary permissions have been granted prior to the installation of the plant. It is also the assumption that working methodology abides by the Health and Safety at work act and that all civil engineering design is undertaken by a chartered Civil Engineer. -
Page 8: Installation And Positioning
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3.1.2 Installation and positioning • Siting - The plant must be sited within 30m of heavy vehicle access for draining. The plant should, where possible, be sited above the high-water table mark and above or beyond the flood plain. See items above and accompanying note. -
Page 9: Introduction
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 4. Introduction The process used within the WCSEE SAF has been developed to meet the more stringent discharge consents now being imposed by the Environment Agency, particularly with reference to low ammonia levels. The HiPAF can achieve ammonia standards better than 10mg/l. -
Page 10: T300 Saf Tank - Showing Top Level Access
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL T300 SAF Tank – Showing Top Level Access Drawing above shows a T300 with top level access. (This can be supplied without top level access). 10m of 2” High temperature air hose is provided to connect the blower process air to the tank. -
Page 11: T3Hp Saf Tank - For Hire
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL T3HP SAF Tank – For Hire Drawing above shows the Hire Asset T3HP with low level 4” Bauer connections to both the Inlet & Outlet. No top-level access is required with this arrangement and the unit comes equipped with a lid for access by WCSEE only. -
Page 12: Plant Operation
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5. PLANT OPERATION The plant is designed to operate continuously with the minimum of maintenance after it has been commissioned. The plant will provide effluent within the designed discharge consent standard after an initial start-up period, of 4 to 10 weeks depending on the water temperature and site conditions. -
Page 13: Timer (Applicable To 2023 Models Tanks)
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL TIMER (applicable to 2023 models tanks) There is a timer positioned inside the control panel on the back side of the door. It is to reduce the power consumption by turning off and on the blower(s) in 15min intervals, during normal operation. - Page 14 WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Picture 2 On the Timer, selecting the letter “I” on the bottom left of the timer mode will run the blower in manual setting, (as indicated in Picture 3 below). It is advisable that once a week to run the blower(s) in manual mode for 4 hours, to scour the media.
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Page 15: General Requirements
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5.1.2. General Requirements All timers retrofitted in existing panels must be installed by WCS EE, or the process of the sewerage treatment plant will not be guaranteed by WCS EE. On factory fitted timers, a visit is required after 2 months in operation to check the D.O. -
Page 16: Routine Maintenance
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 6. ROUTINE MAINTENANCE Weekly • Check that there is noise coming from the kiosk indicating that the blowers are operational. • If a warning alarm beacon is fitted it will flash to indicate a lack of air to the plant. -
Page 17: Problem Solving
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 7. PROBLEM SOLVING Poor Effluent Blower not running Refer to 7.2 No Air bubbles in Refer to 7.3 filter chamber Poor air distribution Refer to 7.6 Poor flow control Refer to site Blower not Running Symptoms Corrections Power cut... -
Page 18: Smell
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Smell Symptoms Corrections Smell escaping from If venting is via the inlet pipework, ensure that the outlet T- the covers on the vent is closed and the inlet T-vent is open. If venting is via plant the outlet pipework, ensure that the inlet T-vent is closed and the outlet T-vent is open. -
Page 19: Plant Start Up
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL PLANT START UP For commissioning, carry out the six checks as stated in this manual. The plant should then be left running as normal. It takes time, depending on the temperature, for the plant to grow a stable biomass when it is first started up. This is 3 to 6 weeks for the process to start reducing the BOD. -
Page 20: Start Up
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Start Up It is very important that the air blowers are switched on BEFORE any sewage is allowed to flow into the Aerated filter section. As soon as sewage is introduced into the tank to provide flow, the bacterial action will commence. -
Page 21: Decommissioning And Transportation
WCSEE- T300 INSTALLATION, OPERATION AND MAINTENANCE MANUAL Decommissioning and transportation The decommissioning of the unit prior to transportation is a critical procedure. No attempt should be made to move the unit until decommissioning has taken place. 1. Disconnect the supply of sewage to the unit. 2.
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