Acrobat M5 Manual

Hydraulic tapping machine
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HYDRAULIC TAPPING MACHINE
(M5- M24) MANUAL

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Summary of Contents for Acrobat M5

  • Page 1 HYDRAULIC TAPPING MACHINE (M5- M24) MANUAL...
  • Page 2 Piston Adjustment Handle Hydraulic Hose Front Paralel Arm Piston Hydro Motor Handle Piston Adjustment Ring Start / Handle Stop Pressure Pacco indicator Switch Electric panel Dimmer Ventilation fan Level and Heat İndicator Wheel...
  • Page 3: Table Of Contents

    CONTENTS 1- Safety Rules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Page 5 –6 2 - Machine’s Usage - - - - - - - - - - - - - - - - - - - - - - - - - - Page 7 3 - Technical Properties...
  • Page 4: 1- Safety Rules

    1- Safety Rules DEFINING SAFETY INFORMATION Possible dangers may be prevented by reading explanations carefully. Keep people (especially children) away from working field during tapping process, except for the operator. UNDERSTANDING SAFETY WARNINGS Read manual carefully. Use your machine at a suitable working environment. Unsuitable modifications will affect safe operation and long life of your machine negatively.
  • Page 5 Heat will occur because of tap's friction to material. Do not touch hot parts with bare hands. This is a very important chapter because in the past purchasers of ACROBAT tapping machines used it in a manner that endangered the persons in the vicinity of the machine and the environment in which the machine was located.
  • Page 6 1- Safety Rules NOISE EMITED BY THE MACHINE The device properties used to measurement. Model : Delta Ohm HD2110 Serial Number : 14000044R The measurement condition was made as below : 15 °C and % 55 Rh Results of measuArement A point 72,2 dB(A) B point 72,5 dB(A) C point 71,5 dB(A)
  • Page 7: Machine's Usage

    2– Machine’s Usage ACROBAT (M5-M24) Hydraulic tapping machine is designed to help you perform your tapping works easily, quickly and economically. It provides you with fast tapping possibility thanks to special hydraulic system with high torque. Connection is vertical to ground thanks to its acrobatic arm, horizontal operation is possible if you desire.
  • Page 8 6– Machine Assembly Place the base flange of machine in such a way to fit table connection holes. Make sure you tighten bolts after you place them with suitable Allen wrench. WARNING! Make sure the connection surface of table is clean. The smallest defect here (burr, small metal pieces) will prevent your machine to work vertically to ground.
  • Page 9: Operation Of Machine

    7– Operation Of Machine Machine includes a 3 kw electric motor. Firstly measure the currents coming to plug you will use before connecting your machine to plug and operating it. It must be 380 V between the phases and 220 V between phase-neutral.
  • Page 10 7– Machine’s Operation Button on handle at the end of acrobatic arm (See Picture 4) adjusts machine's spindle rotation direction. Button stays at middle position automatically when machine is not used and spindle does not rotate. To be able to turn spindle clockwise, press and hold the button to left. In that way spindle will rotate clockwise. When you press and hold the button to right, spindle will rotate counter-clockwise.
  • Page 11 Otherwise, your machine will be out of warranty. Step transitions are made with the step transition song on the left side of the front double-step gearbox group. M5-M16 is available when the dot on the stage song is in the upper level (1st slot), and M16-M24 when the lower slot (2nd slot) is on. In order to make the transition, you must rotate the song with your hand to sit in the nest.
  • Page 12 7– Machine’s Operation When you want to carry out tapping (See Picture 6) slightly loosen bolts with number 1 and number 2 as seen on the picture (two bolts looking at each other). This way the front head will turn to horizon and tapping head will be able to rotate 360 degrees.
  • Page 13: Maintenance Of Machine

    8– Maintance of Machine Fill oil tank in the table with minimum 90 lt, maximum 100 It with hydraulic oil (grade 46). Periodically change hydraulic oil after 2500 hours of usage to use hydraulic motor and machine at desired performance with long life. Track oil level with indicator at certain periods.
  • Page 14: Maintenance Control List

    9 – Maintenance Control List EVERY 2500 H CONTROL POINTS 15 DAY MONTHLY HYDRAULIC OIL LEVEL CONTROL HYDRAULIC OIL LEAKAGE CONTROL HYDRAULIC OIL REPLACEMENT GENERAL CLEANING CONTROLLING CONNECTION BOLTS CONTROLLING ELECTRIC CONNECTIONS CLEANING TAP HOLDERS 10 - Safe Tap Holder System Safe type tap holders are produced separately for each metric tooth and they have a torque-adjusted system inside of them.
  • Page 15: Control Circuit

    11– Control Circuit...
  • Page 16: Power Cycle

    12– Power Cycle...
  • Page 17: Drawing Diameters

    13– Drawing Diameters...
  • Page 18: Spindle-Part List

    14– Spindle – Part List 1. HYDRAULIC MOTOR 2. PINION GEAR 3. M6 X 40 BOLT 4. HYDRAULIC MOTOR FLANGE 5. OUT SUN GEAR 6. M6 X 25 BOLT 7. GEAR FLANGE 8. NEEDLE BEARING 9. PLANET GEAR 10. PLANET GEAR PIN 11.

This manual is also suitable for:

M24

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