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Summary of Contents for Ozotech Poseidon 200
- Page 1 Ozone Generators Poseidon 200 Installation & Service Manual OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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Page 2: Table Of Contents
Table of Contents Welcome to OZOTECH Safety First 3.0 Brief Overview of Ozone 3.1 Corona discharge cell illustration 4.0 Setup, Installation & Maintenance 4.1 Set up 4.2 Installation 4.2a Complimentary products 4.3 Powering up and tuning 4.4 Servicing and maintenance 4.5 Spare and replacement parts 5.0 Troubleshooting Guide 6.0 Limited Warranty 7.0 Service Returns OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 3: Welcome To Ozotech
1.0 Welcome to OZOTECH, Inc. Thank you for purchasing an OZOTECH Poseidon 200 Ozone Generator for your reef tank. For nearly 40 years, we’ve pioneered the use of ozone (O3) to achieve the highest possible water (and air) quality and clarity across the aquarium and water treatment sectors throughout the United States and around the world. Designed and manufactured in Yreka, California, we take great pride in offering you ozone solutions built to last. As reef keepers ourselves, we understand the obsession associated with chasing the clearest and cleanest water possible. Our Poseidon Series continues to be the preferred and most trusted ozone generator on the market for reefers who value consistent clarity, quality, and American made craftsmanship. We hope your Poseidon 200 will offer you years of enjoyment. Thank you again for choosing an OZOTECH Ozone Generator. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 4: Safety First
2.0 Safety First Read the following safety guidelines thoroughly before attempting to operate or install your equipment. As with all electrical devices, this equipment should never be allowed to come in contact with water. Only qualified personnel should be allowed to set up, maintain and operate this equipment The equipment must be operated using a properly grounded electrical circuit that is protected by either a fuse or circuit breaker. Do not use an extension cord to supply power to this equipment. OZOTECH, Inc., assumes no liability for damages or injuries incurred by misuse of this product. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 5: Brief Overview Of Ozone
3.0 Brief Overview of Ozone Unlike atmospheric (naturally occurring) ozone caused during a thunderstorm, your Poseidon 200 uses a Pulse Modulated Corona discharge (PMCD) to create ozone. This occurs when an oxygen molecule (O2) passes across the corona gap air space. During this time, some of the O2 molecules are split, resulting in “free” oxygen atoms. These free, unstable oxygen atoms quickly attach to themselves to create ozone (O3). It is the extra oxygen atom that gives ozone its superior oxidation capabilities in water and air. 3.1 Ozone Generation from a Corona Discharge (CD) Cell OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 6: Setup, Installation & Maintenance
External Mounting Mount your Poseidon 200 Ozone Generator in an area free of airborne dust and moisture. The ideal location is inside of a utility/ electrical cabinet, or the dry side of your aquarium stand to remain cool, dry, and clean. In Service Date Field Before mounting, please fill in the “In Service Date” field on the back of the Poseidon 200 with the date you first placed the Poseidon into service. This date will serve as the maintainence service reference date. Internal Considerations For optimal performance keep the inside of the generator chassis clean and dry. Dust particles and condensation (salt creep) can pose a significant challenge to the consistent operation of the ozone generator. Three, bi-directional keyholes are available in the chassis base for mounting. Figure 1. Illustrates keyhole spacing OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... - Page 7 Figure 2. Poseidon 200 Ozone Generator (Top View) Figure 3. Poseidon 200 Ozone Generator (Front View) Figure 4. Poseidon 200 Ozone Generator (Back View) OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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Page 8: Installation
4.2. Poseidon Installation Basic Ozone Operative Ecosystem Ideal Ozone Operative Ecosystem GEO Reactor Operative Ecosystem OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 9: Complimentary Products
4.2a. Complementary Poseidon Products Air Dryer Series Incredible quality and value in an ozone feed air treatment line that provides flawless service and performance. The air dryer line removes moisture from the air going into the ozone generator while dry air reduces the buildup of nitric acid in the ozone generator to increase ozone production. DI Dryer 2.0 IQ-20 Dryer IQ-40 Dryer For more information on these products, click here to visit the OZOTECH website. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 10: Powering Up And Tuning
1. Connect an air preparation device (such as the OZOTECH DI air dryer 2.0, IQ-20, or IQ-40) outlet tubing to the air input tubing of the Poseidon 200 Ozone Generator. 2. Connect ozone output tubing, with in line check valve, to appropriate ozone injection device - i.e., skimmer or reactor. 3. Connect power to the DC jack at the back of the unit and turn the power adjustment knob to the right turning the power on. The light will turn on and power is flowing. 4. Start low (1-3) and use a redox (ORP) probe to determine the value pre-ozone and post-ozone. To achieve your desired ORP range, (~350-385) slowly adjust the knob to the right until the desired redox value is achieved. Noteworthy: • Outside the safe ORP range (~350-385) could cause respiratory damage to your fish due to heightened levels of ozone, and equipment that is not ozone resistant. It is best practice to run ozone for short periods of time on a controller. • An ozone abatement solution such as the use of granulated active carbon (GAC) or similar is advised to reduce residual ozone. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 11: Servicing And Maintenance
To service the Poseidon 200, the following steps can be taken: • Disconnect unit from power source (back of the unit). • Remove top cover by removing four press-in rivets (bottom of unit). • Inspect the inside of the generator for dust and/or moisture. • Thoroughly clean and dry the inside of the generator. • Replace any ozone-resistant check valves on the air-in or ozone gas outlet lines as necessary or at least once a year. • Place the lid back onto the unit by installing the four press-in clips and reconnect power. Poseidon 200 Frequency of Corona discharge Maintenance OZOTECH recommends cleaning the Corona discharge cell once a quarter and replacing the cell at least once a year. A new Corona discharge cleaning kit or replacement cell may be purchased from your preferred distributor or by visiting the OZOTECH website for a list of distributors. The cleaning kit part number can be found in the Spare/Replacement Parts section. Corona Discharge Cleaning Guide OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 12: Spare And Replacement Parts
Part # Description 33218-R Replacement Cell & Adapter Kit 47035 3/16” Barbed Check Valve 40080-01 Wall Transformer, 230/115VAC regulated to 12VDC, 2A 47044-1 Corona discharge cell Cleaning Kit Fusing There is only one fuse connected to the 12 VDC source. It is located inside of the inline fuse holder. Fuse size and value is listed below: Part Number Fuse Size Fuse Value 43223 Type IEC 127 .800-amp, fast blow OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 13: Troubleshooting Guide
Incorrect fuse value Replace with and type are being appropriate size/type used. fuse. Refer to Spare/ Replacement Parts for replacement part information. Unit is connected Refer to silk screened to improper power text on the back of source. chassis for voltage requirements. Connect unit to proper power source. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... - Page 14 Frequency driver Connect lead to high voltage lead not Corona discharge cell. connected to ozone cell. Water has been Replace cell. allowed to back up into the cell and cause a direct short. Cell is plugged with a Replace cell. build-up of nitrous byproducts and particulate matter. Usually caused by the lack of proper air preparation. Ozone output Adjust output adjustment knob is adjustment knob turned to minimum. clockwise. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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Page 15: Limited Warranty
The corona discharge cell is warrantied against catastrophic electrical failure for 3 years from date of invoice. All other parts, repaired or replaced, will be warranted only for the remainder of the original warranty period. OZOTECH, Incorporated will refund the purchase price, perform repairs or replace equipment, at the option of OZOTECH, Incorporated. The warranty shall be null, void, and non-binding upon OZOTECH, Incorporated if OZOTECH, Incorporated (or authorized service center) determines the cause of malfunction or defect to be a result of: 1. Failure to perform proper maintenance as defined and recommended in this manual. 2. Failure to adhere to and provide proper operating conditions, as defined in this manual, including operation outside of temperature range, operating in wet or dirty environment, operation outside of manufacturer’s specifications. 3. Adjustments made by user other than product output flow rate within ranges specified by manufacturer. OZOTECH, Incorporated assumes no liability for damages incurred by deliberate or incidental misuse of this product, or damages incurred in transit. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 16: Service Returns
Enclose the RMA form with the unit. Use the original packaging materials if possible. • Clearly write the RMA number on the outside of the shipping package. • Verify that the address is correct and current. • Shipments that are not factory authorized will be refused. It is recommended that you ship with a reputable and reliable shipping company, and that the contents of the package are insured. OZOTECH, Inc., accepts no responsibility for damage or loss of equipment in transit. ALL FREIGHT TO THE FACTORY MUST BE PREPAID. If the repair is covered under warranty, the factory will pay return shipping charges (surface rates only) to the address listed on the RMA, within the Continental United States. If the repair is not covered under warranty, the returning party is responsible for payment of return shipping and handling charges, as well as labor and equipment costs associated with the repair. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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