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I I N N S S T T R R U U C C T T I I O O N N
M M A A N N U U A A L L
E E N N T T E E C C I I N N D D U U S S T T R R I I E E S S L L T T D D
E E N N T T E E C C H H O O U U S S E E , , T T O O M M O O I I N N D D U U S S T T R R I I A A L L E E S S T T A A T T E E , ,
C C R R E E E E T T I I N N G G R R O O A A D D , , S S T T O O W W M M A A R R K K E E T T , , S S U U F F F F O O L L K K I I P P 1 1 4 4 5 5 A A Y Y
T T E E L L E E P P H H O O N N E E 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 0 0 F F A A X X N N U U M M B B E E R R 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 1 1
w w w w w w . . t t i i m m b b e e r r w w o o l l f f -u u k k . . c c o o m m
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Summary of Contents for Entec Timberwolf TW 35DH
- Page 1 I I N N S S T T R R U U C C T T I I O O N N M M A A N N U U A A L L E E N N T T E E C C I I N N D D U U S S T T R R I I E E S S L L T T D D E E N N T T E E C C H H O O U U S S E E , , T T O O M M O O I I N N D D U U S S T T R R I I A A L L E E S S T T A A T T E E , , C C R R E E E E T T I I N N G G R R O O A A D D , , S S T T O O W W M M A A R R K K E E T T , , S S U U F F F F O O L L K K I I P P 1 1 4 4 5 5 A A Y Y T T E E L L E E P P H H O O N N E E 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 0 0 F F A A X X N N U U M M B B E E R R 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 1 1...
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Page 2: Table Of Contents
CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation Hitching onto the Tow Ball Unhitching the Chipper Delivery... -
Page 3: Introduction
Entec's policy of constantly improving their products may involve major or minor changes to the chippers or their accessories. Entec Industries reserves the right to make changes at any time without notice and without incurring any obligation. -
Page 4: Purpose Of Machine
TIMBERWOLF TW 35/150DH PURPOSE OF MACHINE The Timberwolf TW 35/150DH brushwood chippers are designed to chip solid wood material up to 150mm in diameter. The maximum cross-section hardwood for continuous feed is 8500 sq. mm.They are capable of chipping over 2.5 tonnes of brushwood per hour. fig 1. -
Page 5: Parts Location Diagrams 3
PARTS LOCATOR fig 2. - Page 6 PARTS LOCATOR fig 3.
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Page 7: Safe Working
SAFE WORKING WARNING The Chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy / dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 8: General Safety Matters - Do's And Dont's
SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N T ’ S ALWAYS stop the chipper engine before making DO NOT use chipper unless available light is any adjustments, refuelling, or cleaning. sufficient to see clearly. ALWAYS check machine has stopped rotating DO NOT... -
Page 9: Noise Test
SAFE WORKING NOISE TEST MACHINE: TW 35/150DH NOTES: Tested Chipping 120mm x 120mm Corsican Pine 1.5m in length Noise levels between 90 and 114dBA will be experienced at the working position. Wear ear defenders at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear defenders. -
Page 10: Operating Instructions
OPERATING INSTRUCTIONS SAFE TRANSPORTATION WHEN towing a chipper the maximum speed limit is 60 mph. rough or bumpy road surfaces reduce speed accordingly to protect your machine from unnecessary vibration. WHEN towing off road be aware of objects that may catch the chipper undergear. WHEN towing off road ensure inclination is not excessive. -
Page 11: Delivery
OPERATING INSTRUCTIONS DELIVERY All Timberwolf 35/150DH machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the Chipper. In particular, read pages 5-7 which contain important health and safety information and advice. -
Page 12: Auto Controls
OPERATING INSTRUCTIONS AUTO CONTROLS The no stress unit controls the feed rate of the material going into the chipping chamber. If the engine speed is below the predetermined level the No Stress Unit will not allow the feed rollers to work in either forward or reverse until the rotor speed rises above the predetermined level, at which point the feed rollers will start turning without warning. -
Page 13: Starting The Engine
OPERATING INSTRUCTIONS STARTING THE ENGINE FOR COLD STARTING FOR WARM STARTING fig 8. Insert the key into the ignition switch. Insert the key into the ignition switch. Turn the key to the 'heat' position. Turn it to the 'heat' position. HEAT Hold it for 15 seconds. -
Page 14: Starting To Chip
OPERATING INSTRUCTIONS STARTING TO CHIP WARNING Do not use or attempt to start the chipper without the protective guarding and discharge unit securely in place. Failure to do so may result in personal injury or loss of life. CHECK that chipper is running smoothly. RELEASE the catch on the feed table and lower. -
Page 15: Service Instructions
SERVICE INSTRUCTIONS WARNING ALWAYS IMMOBILISE THE MACHINE BY STOPPING THE ENGINE, REMOVING THE IGNITION KEY AND DISCONNECTING THE BATTERY BEFORE UNDERTAKING ANY MAINTENANCE WORK. Table 1. Service Schedule Daily Check Hours Hours Hours Year Do jobs below: Check engine oil - top up if necessary. Check for engine oil / hydraulic oil leaks. -
Page 16: Engine Servicing
SPARES Only fit genuine Entec replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life. -
Page 17: Change Blades
Remove blade access cover. at a later date and Entec recommend you purchase a torque wrench for this and Remove discharge tube. Turn the rotor by hand other jobs on the chipper. -
Page 18: Check Fittings
SERVICE INSTRUCTIONS CHECK FITTINGS The Timberwolf TW 35/150DH is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the required torque (see below). -
Page 19: Change Hydraulic Oil And Filter
SERVICE INSTRUCTIONS CHANGE HYDRAULIC OIL AND FILTER WARNING Use plastic gloves to keep oil off skin and dispose of the used oil and filter in an ecologically sound way. The oil and filter should be changed once a year or at any time it becomes contaminated. Before starting check that the chipper is standing level and brush away loose chips. -
Page 20: Grease The Roller Drive Splines
SERVICE INSTRUCTIONS GREASE THE ROLLER DRIVE SPLINES NOTE: This should be done four times a year or every 50 hours. If the grease in the splines is allowed to dry out, rapid wear of the roller splines will occur resulting in a breakdown and the need to fit replacement parts. -
Page 21: Warranty Statement
-Performance of the required maintenance listed in your Entec instruction manual. -In the event of a failure the Entec authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician. -
Page 22: Identification Plates
TIMBERWOLF TW35/150DH IDENTIFICATION PLATES ENTEC INDUSTRIES LTD CE PLATE ENTEC UK STOWMARKET, SUFFOLK IP14 5AY Date of Manuf. Serial No. Trailer Type Equip. Fitted Nominal Pwr. Gross Weight CHASSIS IDENTIFICATION PLATE... -
Page 24: Parts Lists
T T I I M M B B E E R R W W O O L L F F T T I I M M B B E E R R W W O O L L F F T T W W 3 3 5 5 / / 1 1 5 5 0 0 D D H H T T W W 3 3 5 5 / / 1 1 5 5 0 0 D D H H PARTS LISTS... -
Page 25: Slider Mechanism
MK2 SLIDER MECHANISM PARTS (WHERE FITTED) Item Part No Part Name Q’ty BO347 Button Head M8/20 WA714 M8 Mudwing Washer CO1099FG Fixed Plate Assy CO1100FG Moving Plate Assy EL1348 Momentary Switch BO1006 M4/30 Screw CO1125 Spring BO352 M8/40 BO353 M8/50 WA712 M8 Form C Washer CO1102... -
Page 26: Discharge
DISCHARGE PARTS Item Part No Part Name Q’ty BO320 M12/25 Cup Square WA702 M12 A Washer NU644 M12 P Nyloc Nut TU523FO Bucket Discharge BO430 M12/35 Cup Square TU904FO Tube Discharge IN134 Black Handle Grip TU923 Clamp Nut large Date Last Modified: 20th Feb 03 TU922 Clamp Nut small... -
Page 27: Rotor
ROTOR PARTS Date Last Modified: 29th Jan 02... -
Page 28: Rotor Housing
ROTOR HOUSING PARTS Date Last Modified: 7th Dec 01 Item Part No Part Name Q’ty Item Part No Part Name Q’ty RH514FO Rotor Housing FP1267FO Front Plate BO438 M6/16 Pozi Pan WA702 M12 A Washer WA709 M6 C Washer NU045 M12 T Nyloc Nut BO333 M16/60 Hex Bolt... -
Page 29: Hydraulics
HYDRAULICS Date Last Modified: 4th April 02 Item Part No Part Name Q’ty Item Part No Part Name Q’ty TA1323B Hydraulic Oil Tank HY1418 Adaptor mm 3/4” UNF- 3/4” BSP HY1434 Tank Top Filter Housing HY1613 Electric Valve HY323 Hose 3/8” HY248 Hose 3/8”... -
Page 30: Engine Bay
ENGINE BAY PARTS Date Last Modified: 3rd Jan 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty GD765O Side Panel NU142 M6 P Nyloc Nut GD825FS Handle Side Plastic WA701 M10 A Washer GD1674 Top Bonnet BO360 M10/25 GD6070... -
Page 31: Engine Spares
ENGINE SPARES Date Last Modified: 2nd April 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty CO1306 Spring BK456FZ Bracket Throttle Cable BO435 M5/16 Pan Pozi WA712 M8 C Washer NU236 M5 P Nyloc Nut PR1303 Bracket Throttle Cable Ext. -
Page 32: Roller Box
ROLLER BOX Date Last Modified: 24th July 01 Item Part No Part Name Q’ty Item Part No Part Name Q’ty RL055 Bearing Boss GD672 Cover BE788 Bush Plastic BO277 M12/25 Bolt RL1362 Roller Body WA207 M12 A Washer BL1361 Drive Spline RL655 Top Block BO382... -
Page 33: Chassis
CHASSIS... -
Page 34: Funnel
FUNNEL Date Last Modified: 10th April 02 Item Part No Part Name Q’ty Item Part No Part Name Q’ty BO360 M10/25 Bolt WA709 M6 C Washers WA701 M10 A Washer NU391 M6 T Nyloc Nut NU052 M10 T Nyloc Nut FT1338 Funnel Hinge Pin BK1154... -
Page 35: Belt Tensioner
BELT TENSIONER Item Part No Part Name Q’ty BO313 M12/100 Bolt PU415 Heavy Washer BE491 Bearing PU411 Pulley PU472 Pulley Boss N/A to purchase Slider PU469 Slider Block PR1342 End Plate WA711 M8 Form C Washer NU476 Plain M8 Nut Date Last Modified: 30th July 01 BO342 M8/110 Bolt... -
Page 36: Drive Train
DRIVE TRAIN Date Last Modified: 4th Dec 02... -
Page 37: Wiring Diagram
WIRING DIAGRAM Date Last Modified: 6th Dec 01 Item Part No Part Name Q’ty Item Part No Part Name Q’ty WR1407 Control Box Loom WR1400 Remote Sensor Loom WR1447 Kubota Engine Loom WR1435 No Stress Loom - VEBattery Cable WR1376 WR1406 Limit Switch Loom + VEBattery Cable... -
Page 38: Stickers
STICKERS WARNING IF BROKEN EARS FAILURE TO MAINTAIN BRAKE ADJUSTMENT WILL RESULT IN DAMPER FAILURE. NO WARRANTY LIABILITY WILL BE ACCEPTED ON THIS ITEM. ID1645 EYES ID1258 PUSH TO STOP. TURN TO RESET GREASE ROLLER HEAD ID1157 SPINDLE AND DANGER DANGER SLIDES HANDS... -
Page 40: Amendments
T T I I M M B B E E R R W W O O L L F F T T I I M M B B E E R R W W O O L L F F TW35/150H TW35/150H AMENDMENTS... - Page 41 ROTOR AMENDMENT Item Part No Part Name Q’ty RT1571 Fan Section BO386 M10/30 Caphead Date Last Modified: 29th April 02...
- Page 42 FUNNEL AMENDMENT Date Last Modified: 17th June 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty BK1229FO Control Box Bracket FT1603 Die Springs See Wiring Diagram FT1605 Stainless Spacer BO856 M5/20 Pan Pozi WA1599 Bearing Washer BK1154FG Fitting Plate CO1570R...
- Page 43 ROLLER BOX AMENDMENT Item Part No Part Name Q’ty NU1673 M8 Wing Nut GD1595 Relay Cover NU479 M8 P Nut BK1672 Relay Back Plate WA712 M8 C Washer WA711 M8/60 Set Screw BL325 Roller Blade BO428 M12/30 Csk Soc. RL1362FS Roller Body Date Last Modified: 2nd Oct 02...
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