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I I N N S S T T R R U U C C T T I I O O N N
M M A A N N U U A A L L
E E N N T T E E C C I I N N D D U U S S T T R R I I E E S S
E E N N T T E E C C H H O O U U S S E E , , T T O O M M O O I I N N D D U U S S T T R R I I A A L L E E S S T T A A T T E E , ,
C C R R E E E E T T I I N N G G R R O O A A D D , , S S T T O O W W M M A A R R K K E E T T , , S S U U F F F F O O L L K K I I P P 1 1 4 4 5 5 A A Y Y
T T E E L L E E P P H H O O N N E E 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 0 0 F F A A X X N N U U M M B B E E R R 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 1 1
w w w w w w . . t t i i m m b b e e r r w w o o l l f f -u u k k . . c c o o m m
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Summary of Contents for Entec TIMBERWOLF PTO 300H
- Page 1 I I N N S S T T R R U U C C T T I I O O N N M M A A N N U U A A L L E E N N T T E E C C I I N N D D U U S S T T R R I I E E S S E E N N T T E E C C H H O O U U S S E E , , T T O O M M O O I I N N D D U U S S T T R R I I A A L L E E S S T T A A T T E E , , C C R R E E E E T T I I N N G G R R O O A A D D , , S S T T O O W W M M A A R R K K E E T T , , S S U U F F F F O O L L K K I I P P 1 1 4 4 5 5 A A Y Y T T E E L L E E P P H H O O N N E E 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 0 0 F F A A X X N N U U M M B B E E R R 0 0 1 1 4 4 4 4 9 9 7 7 6 6 5 5 8 8 0 0 1 1...
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Page 2: Table Of Contents
CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Connecting to Tractor Before Starting Tractor Before Using the Chipper Moving the Chipper... -
Page 3: Introduction
Entec's policy of constantly improving their products may involve major or minor changes to the chippers or their accessories. Entec Industries reserves the right to make changes at any time without notice and without incurring any obligation. -
Page 4: Purpose Of Machine
TIMBERWOLF PTO 300H PURPOSE OF MACHINE The Timberwolf 300H brushwood chipper is designed to chip solid wood material up to 300mm in diameter, depending on tractor horsepower. It is capable of chipping over five tonnes of brushwood per hour. SPECIFICATIONS... -
Page 5: Parts Location Diagrams 3
PARTS LOCATOR fig 1. DISCHARGE BUCKET DISCHARGE DISCHARGE CLAMP TUBE BOLT OPENING ROTOR HOUSING CONTROL BOX SPRING SAFETY BAR GUARD MOTOR SIDE GUARD CATCH SLIDE ELECTRIC VALVE FUNNEL FEED TRAY OPEN SIDE GUARD ROTOR ROLLER BOX COVERS 3 POINT LINKAGE BELT GUARD FRAME... - Page 6 PARTS LOCATOR fig 2.
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Page 7: Safe Working
SAFE WORKING WARNING The Timberwolf PTO will feed material through on its own. To do this, it relies on sharp blades on the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy / dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 8: General Safety Matters - Do's And Dont's
SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N T ’ S ALWAYS stop the chipper engine before making DO NOT use chipper unless available light is any adjustments, refuelling, or cleaning. sufficient to see clearly. ALWAYS check machine has stopped rotating DO NOT... -
Page 9: Noise Test
SAFE WORKING NOISE TEST MACHINE: TIMBERWOLF PTO 300H ATTACHED TO A JCB FASTRAK NOTES: TESTED CHIPPING 4 INCH ROUND POLES ALL READINGS REPRESENT TRACTOR WITH CHIPPER CHIPPING Noise levels between 90 and 113.3dBA will be experienced at the working position. Wear ear defenders at all times to prevent possible damage to hearing. -
Page 10: Operating Instructions
OPERATING INSTRUCTIONS CONNECTING TO TRACTOR WARNING Ensure the tractor is turned off and the ignition key removed before connecting the PTO. PTO shafts are the major cause of incidents on agricultural machinery. BEFORE STARTING TRACTOR ENSURE drive shaft ends are securely fitted to PTO shaft and implement input shaft. CHECK for properly guarded PTO shaft, implement input and drive shaft. -
Page 11: Delivery
OPERATING INSTRUCTIONS DELIVERY All Timberwolf 300H PTO machines have a full pre delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the Chipper. In particular, read pages 5-8 which contains important health and safety information and advice. -
Page 12: Manual Controls
OPERATING INSTRUCTIONS MANUAL CONTROLS Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to control the feed rollers. The feed rollers draw material into the machine. It does not control the main rotor. RED SAFETY BAR = This is the large red bar that surrounds the feed table and side of the feed funnel. -
Page 13: Discharge Controls
OPERATING INSTRUCTIONS DISCHARGE CONTROLS As the wood is chipped the chips will exit the machine via the discharge tube. The discharge tube may be adjusted so that the chips fall in a convenient and safe place. Small adjustments are possible with little effort. -
Page 14: Hydraulic Oil Thermometer
OPERATING INSTRUCTIONS HYDRAULIC OIL THERMOMETER / OIL LEVEL INDICATOR This is situated on the side of the hydraulic oil tank. When the chipper is running the oil temperature should not exceed 65 o C. If it does, stop the machine immediately. Failure to do so may result in damage. Overheating can result from the chipper being worked extremely hard in hot conditions, as the oil is not getting a chance to cool down. -
Page 15: Stopping The Chipper
OPERATING INSTRUCTIONS STOPPING THE CHIPPER PUSH the RED STOP button (see Control Panel fig. 4, page 10). SHUT feed funnel. KEEPING PTO engaged set tractor speed to idle. WHEN idle speed steady stop tractor engine. WHEN engine stationary disengage PTO clutch. DO NOT disengage the PTO clutch while engine is running as the chipper cutting disc may continue to free wheel for a long time. -
Page 16: Fitting The Discharge Tube
OPERATING INSTRUCTIONS FITTING THE DISCHARGE TUBE The discharge tube will need to be removed and refitted from time to time, when storing indoors for example, or driving under low bridges. This procedure should only be undertaken as follows. WARNING The Discharge Tube weighs 60 kilos and failure to follow the correct procedure could result in injury. -
Page 17: Service Instructions
SERVICE INSTRUCTIONS WARNING ALWAYS IMMOBILISE THE MACHINE BY STOPPING THE TRACTOR AND REMOVING THE IGNITION KEY BEFORE UNDERTAKING ANY MAINTENANCE WORK. WHEN THE TRACTOR IS STOPPED IT WILL BE NECESSARY TO DISENGAGE THE PTO SO THAT THE ROTOR CAN BE TURNED. TABLE 1. -
Page 18: Safe Maintenance
SPARES Only fit genuine Entec replacement blades, bolts and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life. -
Page 19: Change Blades
SERVICE INSTRUCTIONS CHANGE BLADES WARNING Wear riggers gloves for the blade changing operation. fig 15. fig 13. fig 14. Rotor housing in open position Rotate Discharge Chute fully anticlockwise and After removing the blade from the rotor it is clamp. necessary to extract the bolts from it. -
Page 20: Pto Drive Shaft Maintenance
SERVICE INSTRUCTIONS PTO DRIVE SHAFT MAINTENANCE Lubricate regularly. At least every 16 hours on fig 16. coupling grease nipples and 8 hours on all other lubricated points. Replace prop shaft shear bolts only with correct grade of bolt available from the shaft supplier. SEE SEPARATE PROP SHAFT INSTRUCTION SHEET FOR FULL DETAILS. -
Page 21: Check Hoses
SERVICE INSTRUCTIONS CHECK HOSES All the hydraulic hoses should be regularly inspected for chafing and leaks. The hydraulic system is pressurized to over 200 Bar and thus the equipment containing it must be kept in good condition. Identify the hoses that run to the top motor. These have the highest chance of damage as they are constantly moving. -
Page 22: Service To The Safety Bar
SERVICE INSTRUCTIONS SERVICE TO THE SAFETY BAR (WHERE FITTED) WARNING To ensure that the safety bar is always available the following checks and adjustments should be carried out monthly. Remove the black plastic cover. fig 22. Use a bristle brush to remove any accumulated debris or dirt. -
Page 23: Warranty Statement
-Performance of the required maintenance listed in your Entec instruction manual. -In the event of a failure the Entec authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician. -
Page 24: Ec Declaration Of Conformity Certificate
TIMBERWOLF PTO 300H... - Page 25 STICKERS ! SAFETY NOTE ! TIMBERWOLF LIFTING EYE IS DESIGNED TO LIFT THE 1136 2949 MACHINE’S WEIGHT ONLY. DO NOT USE HOIST HOOK DIRECTLY ON LIFTING EYE. USE CORRECTLY RATED SAFETY SHACKLE ONLY THROUGH LIFTING EYE. LIFTING EYE TO BE INSPECTED EVERY 6 MONTHS OR BEFORE EACH USE.
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Page 26: Stickers 23
STICKERS... -
Page 27: Wiring Diagram
WIRING DIAGRAM... -
Page 28: Circuit Diagram
CIRCUIT DIAGRAM... -
Page 29: Hydraulic Layout
HYDRAULIC LAYOUT HY2421 TANK FILTER HY2286 HY2288 PUMP HY2287 HY2289 HY2294 FLOW DIVIDER HY2291 HY2290 MOTOR MOTOR HY2292 HY2293... -
Page 30: Parts Lists
T T I I M M B B E E R R W W O O L L F F T T I I M M B B E E R R W W O O L L F F P P T T O O 3 3 0 0 0 0 H H P P T T O O 3 3 0 0 0 0 H H PARTS LISTS... -
Page 31: Frame
FRAME Date Last Modified: 14th March 02 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1248O Top Guard M8/20 Hex Set 1290O Motor Side Guard M8 A Washer 1289O Open Side Guard M8 Nyloc T Nut 2401O Belt Guard 1589... - Page 32 ROTOR HOUSING PARTS Date Last Modified: 7th March 02 Item Part N Item Part No Part Name Q’ty Part Name Q’ty 2108FO Fixed Rotor Housing M8 Penny Washer 1217FS Catch Slide 2340FO Moving Rotor Housing M10/25 Bolt 2413 M8/80 Bolt M8 A Washer 1628 M16/35 Bolt...
- Page 33 ROTOR PARTS Date Last Modified: 23rd Sept 02...
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Page 34: Discharge
DISCHARGE PARTS Item Part No Part Name Q’ty 1521 M12/190 Bolt M12C Washer 2234F Discharge Bucket M10 Nyloc T Nut M10 C Washer 2236 Pivot Bush 2352 Pivot Bush Washer 1580 M10/60 Bolt 2161F Discharge Tube 1117 38mm Ferrule 1527 M8/25 Bolt M8 A Washer 2350... - Page 35 ROLLER BOX PARTS Date Last Modified: 1st March 02 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1518 M12/130 Bolt M12/40 Caphead 2137 Top Brace Plate 1577 Hydraulic Motor 2138 Top Plate Pillar 2133CM Rollerbox M10/20 Set Screw 2408 M16/100 Caphead M10 A Washer...
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Page 36: Funnel
FUNNEL Date Last Modified: 10th Oct 01 Item Part No Part Name Q’ty Item Part No Part Name Q’ty M10/25 Bolt 1284 M16 P Nyloc Nut M10 C Washer 2177O Feed Funnel M10 T Nyloc Nut 1338 Pin Funnel Hinge 1154FS Control Box Fixing Plate 1276... - Page 37 SLIDER MECH PARTS (IF FITTED) Item Part No Part Name Q’ty Button Head M8/20 M8 Mudwing Washer 4 1099FS Fixed Plate Assy 1100FS Moving Plate Assy 1348 Momentary Switch 1125 Spring M8/40 Bolt M8/50 Bolt M8 C Washer 1102 Concentric Bush 1103 Eccentric Bush 1113...
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Page 38: Hydraulics (Upper Section)
HYDRAULICS (Upper Section) TO PORT A ON ELECTRIC VALVE TO PORT B ON ELECTRIC VALVE Date Last Modified: 25th Feb 02 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2289 Hose, electric valve to flow divider 1 2292 Hose, top motor to tee piece 1583... -
Page 39: Hydraulics (Lower Section)
HYDRAULICS (Lower Section) Date Last Modified: 4th Oct 02 Item Part No Part Name Q’ty Item Part No Part Name Q’ty Electric Valve 1/2” - 1/2” Adaptor 2286 Pump Pickup 2287 Hose, Pump to Electric Valve M8/30 Bolt 1434 Return Filter M8 A Washer 2288 Hose, Electric Valve... -
Page 40: Lubrication System
LUBRICATION SYSTEM Date Last Modified: 24th Sept 02 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2708 Y Piece 2704 Bearing Side Slide Feed 1330mm 2703 Motor Side Slide Feed 2160mm 2705 Bottom Bearing Final Feed 410mm 1 2702 Slide Final Feed 230mm Grease Nipple 1/4”... - Page 41 ELECTRICAL LAYOUT Item Part No Part Name Q’ty 1407 Control Box Loom 1348 Limit Switch 1406 Limit Switch Loom 1400 Remote Sensor Loom 1 1435 No Stress Loom 1419 No Stress Unit Date Last Modified: 14th Oct 01 Trailer Plug...
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Page 42: Stickers
STICKERS ! SAFETY NOTE ! TIMBERWOLF LIFTING EYE IS DESIGNED TO LIFT THE 1136 2949 MACHINE’S WEIGHT ONLY. DO NOT USE HOIST HOOK DIRECTLY ON LIFTING EYE. USE CORRECTLY RATED SAFETY SHACKLE ONLY THROUGH LIFTING EYE. LIFTING EYE TO BE INSPECTED EVERY 6 MONTHS OR BEFORE EACH USE. -
Page 44: Amendments
T T I I M M B B E E R R W W O O L L F F T T I I M M B B E E R R W W O O L L F F P P T T O O 3 3 0 0 0 0 H H P P T T O O 3 3 0 0 0 0 H H AMENDMENTS... - Page 45 ROLLER BOX AMENDMENT Date Last Modified: 13th Feb 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1518 M12/130 Bolt M10/40 Capheads 2137 Top Brace Plate 2153 Horizontal Anvil 2138 Top Plate Pillar 1515 M16/80 Caphead M10/20 Set Screw 2408 M16/100 Caphead...
- Page 46 FUNNEL AMENDMENT Date Last Modified: 21st March 03 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2556FO Control Box Bracket See Wiring Diagram See Wiring Diagram M10/40 Bolt M5/20 Pan Pozi 1591 Nylon Spacer 1154FS Fitting Plate Rubber End Stop M5 C Washer M8 P Nyloc Nut...
- Page 47 HYDRAULIC AMENDMENTS TO PORT A ON ELECTRIC VALVE TO PORT B ON ELECTRIC VALVE Date Last Modified: 4th Oct 02 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2289 Hose, electric valve to flow divider 1 1/2”...
- Page 48 ROTOR AMENDMENT Date Last Modified: 11th April 03...
- Page 49 DISCHARGE AMENDMENT Item Part No Part Name Q’ty 1521 M12/190 Bolt M12 C Washer 1813FO Discharge Bucket M12 P Nyloc Nut 1811FO Discharge Tube 1580 M10/60 Bolt 2352 Pivot Bush Washer 2236 Pivot Bush M10 T Nyloc Nut 2350S Control Link Arm 1687FS Discharge Clamp Plate 1 2239S...
- Page 50 ROTOR AMENDMENT Date Last Modified: 16th June 04...
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