CONTENTS ASSEMBLY INSTRUCTIONS ..................1 TO THE DEALER..................... 1 SAFETY ........................1 UNPACKING AND CHECKING PARTS ..............2 Unpacking Wooden Crate....................2 Checking Parts .........................3 TRACTOR PREPARATION ..................4 ASSEMBLY......................4 Main Frames........................4 Sub Frames ........................4 Bucket, Bucket Cylinder and Boom .................. 5 Hydraulic Line ........................
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS TO THE DEALER (3) Working clothes which may 1. This manual contains procedures intended to assist be pinched or caught in the the dealer in unpacking and assembling the product equipment must not be worn. before delivering to the customer. Loose clothing can cause The customer's purchase is based on confidence in serious injury or death.
ASSEMBLY INSTRUCTIONS UNPACKING AND CHECKING PARTS 3. After assembly check (1) Before operating or test driving the equipment, BUnpacking Wooden Crate read and understand the operator's manual. (2) Once the equipment is fully 1. Cutting metal bands (if two are banded together). assembled, select a safe Metal bands hold the two crates together as one.
ASSEMBLY INSTRUCTIONS BChecking Parts Remove all loader components. Referring to the illustration, insure that all components have been included. (1) Boom assembly (2) Main frames (3) Bucket (4) Main frame connector (5) Front guard (6) Sub frames (7) Hydraulic block (8) Control valve assembly (9) Winker stays (10) Parts box...
ASSEMBLY INSTRUCTIONS TRACTOR PREPARATION 2. Attach the main frame connector as shown. Locate the tractor on a firm level surface. Stop the engine. ASSEMBLY A Do not tighten any bolts firmly until most components are attached to the tractor. A Before finally tightening all mounting hardware, start the engine and apply down pressure to the bucket until the loader takes the tractor weight off the front wheels - do not lift the wheels off the ground.
ASSEMBLY INSTRUCTIONS 2. Attach the sub frame as shown below and then reinstall the collar, lower link, set pin to the lower link BBucket, Bucket Cylinder and Boom pin. 1. Attach the bucket to the boom assembly. 2. Attach the bucket cylinder as shown. [Rear] (1) 2-pin 4 (1) Sub frame...
ASSEMBLY INSTRUCTIONS 5. Attach the boom assembly to the main frame. Then install mounting pins and secure them with the BHydraulic Line locking rods. 1. Remove the cover of the hydraulic block on the tractor. 2. Install the loader hydraulic block to the tractor hydraulic block.
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ASSEMBLY INSTRUCTIONS 4. Connect hose 7 to the return fitting as shown. 6. Route hose 5 from the power beyond port of the hydraulic block to the power beyond port of the hydraulic control valve. 7. Route hose 6 from the pump port of the hydraulic block to the pump port of the hydraulic control valve.
ASSEMBLY INSTRUCTIONS 8. Clamp three hoses with plastic tie as shown. BRelocating the Front Combination Light 1. Remove the front combination light and nuts from the plate and then detach the plate from the tractor removing the bolts. 2. Remove the grommet from the tractor. (1) Front combination light (2) 2-M6 nuts (3) Plate...
ASSEMBLY INSTRUCTIONS (1) Winker stay (LH) (1) Wire harness (2) Grommet (2) Plastic tie (3) 2-M10 x 25 sems bolts (4) Front combination light (5) 2-M6 nuts BFront Guard Attach the front guard to the front axle frame of tractor. 5.
ASSEMBLY INSTRUCTIONS BTightening Bolts and Nuts BTransmission Fluid Tighten all bolts and nuts with required torque. Check tractor transmission fluid level. Add fluid if necessary. Refer to the tractor's Operator's Manual for Location Bolt / Nut Required Torque instructions and proper fluid. Repeat this check after 147 N-m purging air from the system.
ASSEMBLY INSTRUCTIONS A Do not fill tires with water or solution more than 75% of BRear Ballast capacity (to the level of valve stem at 12 o'clock position). To avoid personal injury: A For tractor stability and operator's safety, rear ballast should be added to the rear of the tractor in the form of 3-point counter weight and rear wheel ballast.
ASSEMBLY INSTRUCTIONS This control valve has two stage dump positions. The first "Regenerative" dump position, activated by moving the BTest Operation lever to the right, features high speed for efficient normal loader operations. The second "Regular" dump position, activated by moving To avoid personal injury: the lever further to the right, features increased power.
ASSEMBLY INSTRUCTIONS TIGHTENING TORQUE OF BOLTS AND NUTS American standard screws, Metric cap screws bolts and nuts with UNC or UNF threads SAE grade No. SAE GR.5 SAE GR.8 property class 8.8 Approx. SAE GR 5 (N-m) 11.7 to 15.8 16.3 to 19.8 (N-m) 9.8 to 11.2...
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