ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS TO THE DEALER (3) Working clothes which may 1. This manual contains procedures intended to assist be pinched or caught in the the dealer in unpacking and assembling the product equipment must not be worn. before delivering to the customer. Loose clothing can cause The customer's purchase is based on confidence in serious injury or death.
ASSEMBLY INSTRUCTIONS UNPACKING AND CHECKING PARTS 3. After assembly check (1) Before operating or test driving the equipment, read and understand the operator's manual. BUnpacking Wooden Crate (2) Once the equipment is fully 1. Cutting metal bands (if two are banded together). assembled, select a safe Metal bands hold the two crates together as one.
BChecking Parts Remove all loader components. Referring to the illustration, ensure that all components have been included. (1) Boom assembly (4) Front guard (2) Main frames (5) Parts box (3) Main frame connector A For LA534, the bucket is shipped separately.
ASSEMBLY INSTRUCTIONS TRACTOR PREPARATION A When fixing the pin with the bolt and nut, do not tighten Locate the tractor on a firm level surface. Stop the engine. the nut completely as shown. The clearance between the boss and the nut should be 2 to 3 mm (0.08 to 0.12 BEFORE ASSEMBLY in.).
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ASSEMBLY INSTRUCTIONS 1. Remove the sub frame bracket from the tractor. (1) Main frame (2) Sub frame (1) Sub frame bracket (3) 2-M16 x 50 bolts (2) 3-M12 bolts 2-M16 nuts (3) 3-M14 bolts 4-5/8 hardened plain washers 2-M16 spring lock washers A Reuse the bolts fastening the sub frame bracket.
ASSEMBLY INSTRUCTIONS 4. Remove the spring pins holding the stands to the boom. BBoom Assembly 5. Slide the stands leftward and rotate them until the hole 1. Attach the bucket to the boom as shown. in the stand and pin on the boom are aligned. Then slide the stands rightward and insert the spring pin as shown.
ASSEMBLY INSTRUCTIONS 3. Raise the boom until the stands can be rotated. BBoom Assembly with 2-Lever Quick Coupler 1. Attach the 2-lever quick coupler to the boom and bucket cylinders as shown. (1) Belt sling 4. Remove the spring pins holding the stands to the boom.
ASSEMBLY INSTRUCTIONS BApplying the Label for Pallet Fork BHow To Use the Level Indicator 1. Apply the danger label (P. F.) to the boom assembly 1. Fit the indicator plate (rod) and the indicator plate LH as shown in the illustration below. (boom) in the same plane.
ASSEMBLY INSTRUCTIONS BHydraulic Line BFront Guard Connect four hoses with couplers to the nipples on the Attach the front guard to the front axle frame of tractor. control valve as indicated with color marks. Then connect the protective caps and plugs to each other. A When attaching the front guard to the front axle frame, do not tighten the bolt.
ASSEMBLY INSTRUCTIONS A The front guard has its mounting holes in different BTightening Bolts and Nuts positions between CAB models and ROPS models. Tighten all bolts and nuts with required torque. Referring to the figure below, select their respective proper mounting holes. Location Bolt / Nut Required Torque...
ASSEMBLY INSTRUCTIONS 2. Connect the power beyond pipe and adapter as shown below. B3rd Function (if equipped) C Hydraulic Line Section [Not equipped with backhoe] Use the following kit parts as shown below. (1) Power beyond pipe (2) Adapter (3) Plug (original) (4) 2-Packing (1) Power beyond pipe A Tighten the plug (original) after all hoses are...
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ASSEMBLY INSTRUCTIONS 4. Attach the 3rd function valve cover to the front loader 5. Install the 3rd function valve assembly on the 3rd main frame RH. function valve cover. (1) 3rd function valve cover (2) 3rd function valve assembly (3) 2-M10 x 25 bolts with washer 43.3 to 50.3 N m Tightening torque (4.41 to 5.13 kgf m)
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ASSEMBLY INSTRUCTIONS 7. Secure the inlet hose and outlet hose with the band as [Equipped with backhoe] shown below. If the backhoe kit has been equipped, disconnect the backhoe inlet pipe first and then remove the female coupler and dust plug. (1) Inlet hose (2) Outlet hose (3) Band...
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ASSEMBLY INSTRUCTIONS 1. Disconnect the front loader power beyond pipe if 3. Attach the female coupler and dust plug to the power equipped. beyond pipe. At this time, use the female coupler and dust plug in the backhoe kit. (1) Front loader power beyond pipe (1) Power beyond pipe 2.
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ASSEMBLY INSTRUCTIONS 5. Secure the power beyond pipe with the backhoe sub 6. Attach the 3rd function valve cover to the front loader frame and connecting plate. main frame RH. (1) Connecting plate (2) Sub frame (3) 2-M8 x 30 bolts (4) 2-M8 nuts (1) 3rd function valve cover (2) 2-M10 x 40 bolts with washers...
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ASSEMBLY INSTRUCTIONS 7. Connect the hoses to the 3rd function assembly. (1) 3rd function tubes (2) 1-M8 bolt (1) Inlet hose (3) 1-M6 bolt (2) Outlet hose 1-M6 locking nut 8. Secure the inlet hose and outlet hose with the band as (4) 2-Mid hydraulic hoses shown below.
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ASSEMBLY INSTRUCTIONS C Controller Section (CAB Model) 2. Pass the lever boot through the 3rd function lever. Before assembly, check whether the lever cover is included or not in the kit. (1) Lever boot (2) 3rd function lever 3. Attach the 3rd function lever to the control lever assembly.
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ASSEMBLY INSTRUCTIONS 6. Detach the steering wheel removing the pad, one M12 [B2650] nut and spring washer and then detach the meter panel removing the three bolts. (1) Relay (original) (A) Disconnect (2) Connector (male, original) (3) Relay (4) Connector (male) (1) Steering wheel (3) Meter panel (5) Connector (female)
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ASSEMBLY INSTRUCTIONS 8. Fit the relays back into position. 10. Pass the wire harness through the foot mat as shown in the following figure and connect the 3rd function control harness and the ON/OFF switch harness. And then pass the solenoid valve harness through the hole of the floor.
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