Relyon plasma plasmabrush Operating Instructions Manual

Relyon plasma plasmabrush Operating Instructions Manual

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Table of contents
Operating instructions
- Gas supply package
- Emergency off switch
BA-GasPakNot_EN / F0352600
June 2016
1
BA-GasPakNot_EN / F0352600

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Summary of Contents for Relyon plasma plasmabrush

  • Page 1 Table of contents Operating instructions - Gas supply package - Emergency off switch BA-GasPakNot_EN / F0352600 June 2016 BA-GasPakNot_EN / F0352600...
  • Page 2 Table of contents Thank you for purchasing a high-quality relyon plasma GmbH product. To get the best from your product, please read these instructions carefully. Important! Read these instructions carefully before assembling, installing and starting up the machine! Always follow the safety instructions! Failure to follow the safety instructions may result in accidents, serious injury and serious damage to the machine.
  • Page 3: Table Of Contents

    Table of contents Safety ............................4 Residual risks ............................ 4 Information and obligations for the operator ..................4 Intended use ............................. 4 Impermissible operating conditions ....................5 System description ........................6 Function ............................6 System overview ..........................6 2.2.1 Description of the components ................... 6 2.2.2 Scope of delivery ........................
  • Page 4: Safety

    Intended use The system is intended solely for operation with the PS2000 high-voltage source and a plasma generator from relyon plasma GmbH. Coupled with a suitable plasma generator, the machine is intended solely for the plasma treatment of surfaces (metals, textiles, glass, plastics) to activate, clean, coat or remove residue at atmospheric pressure.
  • Page 5: Impermissible Operating Conditions

    Impermissible operating conditions The system must not be operated under the following conditions: • In explosive (Ex) zones • In areas with severe build-up of dust • Where there is excessive air humidity (>80% rel.) • Where temperatures are outside of 0 – 40 °C or 32 – 104 °F. •...
  • Page 6: System Description

    System description Function The components of the gas supply package are the basic elements of gas treatment for the operation of a Plasmabrush®PB3. The emergency off switch components are used to configure a basic safety circuit for the PS2000 current source.
  • Page 7: Scope Of Delivery

    Emergency off switch for PS2000 (item No. 1000603600) No. Components Emergency stop / emergency off switch Connection cable, length: 5 m Circular plug connector for connection to PS2000 Cable screw-in connection Locknut for cable screw-in connection 2.2.2 Scope of delivery Gas supply package (item No.
  • Page 8: Transport / Storage

    Transport / storage • Protect the system from dirt and foreign objects. Unpacking and installation Unpacking • Carefully open the packaging. • Take the components out of the packaging. Installation requirements Before installing the machine, the following points must be met: •...
  • Page 9: Installation

    Installation 4.3.1 Gas supply package installation (1000603700) To install the system, carry out the following steps in the order specified: Compressed air lines Caution! Make sure the system is depressurised before you start the installation process. 1. Insert both L screw-in fittings into the maintenance unit. 2.
  • Page 10: Installation Emergency Off Switch For Ps2000 (1000603600)

    Unscrew the screw-in fitting mounted at the factory from the plasma generator. Insert the preadjusted throttle into the plasma generator and connect the hose. The throttle is supplied in a preadjusted state with locking varnish. By changing the setscrew, the pressure/flow ratio no longer corresponds to the characteristic in point 5.1. Check all connections to ensure they are secure and do not leak before pressurising the system.
  • Page 11 3. Connect the circular plug connector to the other cable end in accordance with the wiring diagram. The circular plug connector supplied consists of four individual parts which have to be plugged/screwed together as shown. 4. Check the emergency off switch to make sure it functions properly before commissioning. 5.
  • Page 12: Operation

    Operation Characteristic of the preadjusted throttle 1. Adjust the gas pressure by turning the maintenance unit on the pressure reducer. 2. Read off the set value on the display. 3. The corresponding flow results from the following characteristics. Please refer to the operating instructions of the connected machines for the permissible operating parameters.
  • Page 13: Environment

    Electrical and electronic equipment used must not be disposed of along with normal waste. The machine contains valuable materials that can be recycled. Take the machine to a suitable collection point. relyon plasma GmbH Weidener Strasse 16 93057 Regensburg Germany...

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