SICK UE403 Operating Instructions Manual
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SICK UE403 Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
UE403
Switching amplifier
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Summary of Contents for SICK UE403

  • Page 1 O P E R A T I N G I N S T R U C T I O N S UE403 Switching amplifier...
  • Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.
  • Page 3 EN 60 068-2-27 IEC 68, part 2-6 EN 60 068-2-6 prEN 50 100:1 EN 61 496-1 ANSI B11.19-1990 ANSI B11.19:2003:04, Annex D 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 4 M4000 Advanced A/P) (mission time) 18 years (EN ISO 13 849) For detailed information on the safety design of your machine/system, please contact your local SICK representative. © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 5 The following declaration of conformity replaces the declaration of conformity that might be depicted in these operating instructions. EC declaration of conformity (page 1) 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 6 Update Operating Instructions UE403 EC declaration of conformity (page 2) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...
  • Page 7 18. Has an information label for the daily check been attached so that it is easily visible for the operator? This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 8 Update Operating Instructions UE403 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...

  • Page 9: Table Of Contents

    Configuration memory ..................28 Fault diagnosis ........................29 In the event of faults or errors................29 SICK support......................29 Error displays of the LEDs...................30 Extended diagnostics..................30 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 10 EC declaration of conformity................38 12.2 Manufacturer’s checklist ................... 39 12.3 List of tables ....................... 40 12.4 List of illustrations ....................41 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...

  • Page 11: About This Document

    Here you will find information on: • sample applications • a list of Frequently Asked Questions regarding the M4000 in connection with the UE403 switching amplifier • these operating instructions in different languages for viewing and printing • EC Declaration of Conformity 8010854/WP71/2012-11-28 ©...

  • Page 12: Scope

    Output signal switching device = switching output that drives the safety circuit OSSD Programmable logic controller Safety Data Link = SICK safety interface (connection for OSSD and EFI of an ESPE) Symbols used Recommendations are designed to give you some assistance in your decision-making Recommendation process with respect to a certain function or a technical measure.
  • Page 13 The software notes contained in the operating instructions for the M4000 Advanced multiple light beam safety device apply accordingly in connection with the UE403. Sender and receiver In drawings and diagrams, symbol...

  • Page 14: On Safety

    • who have been instructed by the responsible machine operator in the operation of the machine and the current valid safety guidelines • have access to the operating instructions of the UE403 and have read and familiarised themselves with them •...

  • Page 15: General Safety Notes And Protective Measures

    M4000 Advanced multiple light beam safety device is used in connection with the UE403. The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions.

  • Page 16: Separation Of Materials

    Product Housing Metal recycling (aluminium) Circuit boards, cable, connector and Electronic recycling electrical connecting pieces Packaging Cardboard, paper Paper/cardboard recycling © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...

  • Page 17: Product Description

    Chapter 3 UE403 Product description This chapter provides information on the special features and properties of the UE403. It describes the construction and the operating principle of the device in connection with the M4000 Advanced multiple light beam safety device.

  • Page 18: Operating Principle Of The Device

    3.2.1 Principle of the device The UE403 is a switching amplifier. It processes certain signals from the M4000 Advanced multiple light beam safety device and combines them with signals from the devices/systems that are connected to the UE403. Such signals can come from: •...

  • Page 19: Application Example

    Muting sensors Engine machining station with M4000 Advanced and UE403. The station entrance is safeguarded with a 3-beam multiple light beam safety device together with the UE403 switching amplifier. 2 pairs of inductive muting sensors that are connected locally to the UE403 detect the transport platform and trigger muting.

  • Page 20: Status Indicators

    Chapter 3 Operating Instructions UE403 Status indicators The UE403 has a status LED for the input and output (I/O) on each M12 connection. Other indications during operation are also indicated on the 7>segment display on the M4000 receiver. Status LED Fig.

  • Page 21: Mounting

    Mounting on the M4000 multiple light beam safety device The UE403 switching amplifier can be mounted directly on the M4000 multiple light beam safety device using the mounting kit included with the delivery. A distinction is made between two types of mounting: •...

  • Page 22: Mounting On The Side Of The M4000

    • For the mounting position choose a suitable mechanical component with a flat surface. • For the UE403 switching amplifier choose a protected mounting position and in this way prevent damage (e.g. caused by approaching forklift trucks, contamination).

  • Page 23: Electrical Installation

    • It must be ensured using the equipotential bonding (pin FE) that cross-circuits between normally isolated and independent components cannot cause a hazardous failure. Test the connections after any work has been carried out on the UE403 switching amplifier! Because the switching amplifier has several connections of a similar structural nature, WARNING these may result in incorrect cut-off paths, for example if connection plugs are confused.

  • Page 24: System Connection M12 × 5

    0 V DC (voltage supply) Device communication (EFI Functional earth • The maximum length of the connection cable between the UE403 switching amplifier Notes and the M4000 multiple light beam safety device is 10 m. • Connection cables are available as SICK accessories (see “Accessories” on page 36ff).

  • Page 25: Connections For Muting Sensors M12 × 5

    Reserved • The maximum cable length is 10 m. Notes • Connection cables are available as SICK accessories (see “Accessories” on page 36ff). 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 26: Connection Muting Lamp M12 × 5

    Not assigned • The maximum cable length is 10 m. Notes • Connection cables are available as SICK accessories (see “Accessories” on page 36ff). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...

  • Page 27: Reset/Override/Additional Signal C1/Belt Stop Connection M12 × 5

    Chapter 5 UE403 Reset/override/additional signal C1/belt stop connection M12 × 5 The UE403 switching amplifier has a combined connection for reset/override, for the additional signal C1 or for belt stop. Fig. 9: Pin assignment reset/override/additional signal C1/belt stop M12 × 5...

  • Page 28: Configuration Connection M8 × 4 (Serial Interface)

    Notes connection! After the configuration of the device has been completed, locate the attached protection cap to cover the configuration connection. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...

  • Page 29: Connection Diagrams

    Reset n. c. req. M4000 Advanced M4000 Advanced UE10-30S PELV Fig. 11: Connection diagram M4000 Advanced with UE403 and UE10:30S 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 30: M4000 Advanced A/P With Ue403 And Ue10>30S

    Belt st./C1 UE403 Reset req. M4000 UE10-30S Advanced A/P PELV Fig. 12: Connection diagram M4000 Advanced A/P with UE403 and UE10:30S © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...

  • Page 31: M4000 Advanced A/P With Ue403 And Relay

    Override Belt st./C1 UE403 Reset req. M4000 Advanced A/P PELV Fig. 13: Connection diagram M4000 Advanced A/P with UE403 and relay 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 32: Commissioning

    Commissioning requires a thorough check by qualified safety personnel! Before you operate a system protected by the M4000 Advanced multiple light beam safety device in connection with the UE403 for the first time, make sure that the system is first WARNING checked and released by qualified safety personnel.

  • Page 33: Configuration

    – The UE403 switching amplifier has been connected to the extension connection for UE403 on the M4000 Advanced. – The status LED for the system connection is illuminated on the UE403 switching amplifier. Plan all necessary settings (placement of the sensors, monitoring of the muting cycle, etc.) and document them.

  • Page 34: Configuration Memory

    Transfer the configuration for the status as delivered to the device. How to reset the UE403: Connect a voltage supply to pin 1 and pin 3 on the UE403 switching amplifier (see Tab. 3 “Pin assignment system connection M12 × 5” on page 18).

  • Page 35: Fault Diagnosis

    7>segment display”). First check whether the lock>out status is still present after switching on and off the UE403 and, if necessary, the connected multiple light beam safety device (e.g. by disconnecting the system plug and re-connecting. To place the device back in operation: Rectify the cause of the fault following the notes in the M4000 operating instructions.

  • Page 36: Error Displays Of The Leds

    • in the user manual for the CDS. How to conduct an extended diagnostics of the UE403: Connect the PC/Notebook in which the CDS has been installed to the UE403 switching amplifier or to the M4000 Advanced. Carry out a diagnostics on the M4000 Advanced receiver.

  • Page 37: Technical Specifications

    Total of all supply currents from the connections RES/OVR, A1, A2, B1 and B2 (pin 1 in each case): max. 1000 mA. 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 38 Total of all supply currents from the connections RES/OVR, A1, A2, B1 and B2 (pin 1 in each case): max. 1000 mA. As per IEC 61 131-2. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...
  • Page 39 Aluminium die-cast (powder coated) Connector strip Polyamide Packaging Corrugated cardboard Circuit boards Glass-fibre reinforced epoxy resin with flame retarding agent TBBPA 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 40: Dimensional Drawings

    The fixing holes and slots are suitable for cheese head screws M5 × 30 as per Note DIN EN ISO 4762. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...

  • Page 41: Muting Lamp, Version With Incandescent Lamp

    Part No. 2033118 You will find detailed information on the muting lamp delivery in chapter 11.2 Note “Accessories” from page 36. 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 42: Ordering Information

    PUR halogen-free, pin 2 (plug) not connected Plug straight/socket angled, 1.0 m 6026106 Plug straight/socket angled, 2.0 m 6026107 Plug straight/socket angled, 5.0 m 6025118 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...
  • Page 43 6009932 M12 socket, 4-pin, angled, can be preformed 6007303 Connection cable for PC For the connection of the PC with the UE403 or M4000 (2.0 m) 6021195 Connecting cables for control switches For reset/override control switch on UE403 Wire cross-section 0.34 mm², 5>pin M12 plug, PUR halogen-free Plug straight, 2.0 m...

  • Page 44: Annex

    Operating Instructions UE403 Annex 12.1 EC declaration of conformity You can obtain the complete EC declaration of conformity via the SICK homepage on the Note Internet at: www.sick.com © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 45: Manufacturer's Checklist

    This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 46: List Of Tables

    Tab. 9: Data sheet UE403....................31 Tab. 10: Part number UE403 switching amplifier..............36 Tab. 11: Part numbers accessories ..................36 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010854/WP71/2012-11-28 Subject to change without notice...

  • Page 47: List Of Illustrations

    Fig. 15: Dimensional drawing muting lamp, version with incandescent lamp (mm) ..35 Fig. 16: Dimensional drawing muting lamp, LED version (mm) .........35 8010854/WP71/2012-11-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 48 1 800 325-7425 – tollfree E-Mail support@sick.jp E-Mail info@sickusa.com Magyarország Phone +36 1 371 2680 E-Mail office@sick.hu Nederlands More representatives and agencies Phone +31 (0)30 229 25 44 at www.sick.com E-Mail info@sick.nl SICK AG | Waldkirch | Germany | www.sick.com...

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