TrailFX XV95 Assembly, Installation, Operation And Maintenance Instructions

Recovery winch

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Dealer / Installer:
Provide a copy of these instructions to the end user of this product. These instructions
provide important operating and safety information for proper usage of this product.
Demonstrate the proper use of the product with the end user. Have the end user
demonstrate that they understand the proper use of the product.
End User:
Read and follow all instructions included in this manual. Ask your Dealer / Installer for
assistance if you do not understand the proper use of the product. Never remove any
WARNING
decals from the product. Failure to follow these instructions can result in injury or death.
: Universal for Truck or SUV (Designed for Bumpers and Mounting plates with 10" x 4.5" pattern)
APPLICATION
WARNING
Observe safety precautions for personal safety and the safety of others.
Improper equipment operation may cause personal injury and equipment damage.
Never operate this winch if you are under 16 years of age.
Parts List:
Description
XV95 Recovery Winch
Steel Cable, 94' x 8.3mm (Pre-spooled)
Roller Fairlead
Black Clevis Hook
Black Battery Cable Lead (5' 3/4")
Mounting Hardware Pack
Fairlead Hardware Pack
User Guide
Tools Required
Socket Wrench
Sockets - 19mm, 5/8
Adjustable Wrench / 3/4" 19mm Wrench
Large Flathead Screwdriver
Torque Specs
Torque
42.75 ft-lbs.
65.25 ft-lbs.
Visit
www.trailfx.com
Assembly, Installation, Operation and
Maintenance Instructions
XV95 Recovery Winch
Zip Ties
or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates.
2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01
Product Details:
• High strength wire rope supported with roller
Qty
fairlead and clevis hook designed to pull 9500
1
lbs safely and securely
• Wired Remote includes 12 feet lead to control
1
winch from safe distance while recovering
1
• Meets IP67 standards for water and dust
1
resistance
1
1
1
1
Size
M10
Mounting Hardware
M12
Part Number:
WXV95B
120 minutes
Replacement Parts
Description
Motor Assembly
Control Box
Solenoid
Remote Control
Clevis Hook
Battery Cable
Wire Rope
Roller Fairlead
Hook Strap
Part Number
WXV001
WXV002
WXV003
WXV004
WXV005
WXV006
WA006
WA008
WA010
WA012
Page-1 - 13

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Summary of Contents for TrailFX XV95

  • Page 1 Part Number: Assembly, Installation, Operation and WXV95B Maintenance Instructions XV95 Recovery Winch 120 minutes Dealer / Installer: Provide a copy of these instructions to the end user of this product. These instructions provide important operating and safety information for proper usage of this product.
  • Page 2 Wired Remote Control Allows the operator to control the winch from a safe distance. Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01 Page-2 - 13...
  • Page 3: Safety Precautions

    • On hidden winches, spool in rope under power but keep hands clear. Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01...
  • Page 4 • Have the engine running when using the winch, to avoid rapid degradation of the battery. Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01...
  • Page 5 4. The fairlead is to be mounted to guide the rope onto the drum evenly. Make sure all mounting hardware is at proper toque rating. Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01...
  • Page 6 Electrical Connection – WXV95B Long Red Cable Small Black Cable Long Black Cable Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01 Page-6 - 13...
  • Page 7: Electrical Connection

    3. To spool wire rope from the drum, press the “out” button on the remote. To spool wire rope in, press the “in” button. Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01...
  • Page 8: Winch Operation

    6. Do not leave the remote control plugged in when not in use. CHECK THE WINCH CAREFULLY AND THOROUGHLY BEFORE OPERATING Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01...
  • Page 9: Maintenance

    Replace rope with the exact diameter, length and strength as that of the existing rope. Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01...
  • Page 10: Winch Specifications

    Winch Specifications XV95 Winch Specifications Winch Performance (Based on first layer of drum) WXV95B TrailFX Part No. Motor Rated Line Pull 9,500 lb (4309 kg) Line Pull Line Speed Current Motor 5.7 hp (5.7 CV) (lbs) ft / min Amps...
  • Page 11 Battery Cable WXV006 Hook Strap WA010 Mounting Hardware WA012 N/P – Not Pictured Visit www.trailfx.com or 1 (866) 638-4870 for Warranty Information / Tech Support / Product Updates. 2021 Keystone Automotive Operations Inc. All Rights Reserved. 10/19/2021-R01 Page-11 - 13...
  • Page 12 * Winch Gloves * Orange/Black Winch Gloves WA016 * Winch Cover TrailFX * For TrailFX Winches * Black with TrailFX Logo Winch Cover WA017 * Winch mount TrailFX * Load Range between 8000lb to 12000lb Winch Mounting * Flat, Fixed Mount...
  • Page 13: Warranty Terms

    If any products are found to have a manufacturing or material defect, the product will be replaced or repaired at the option of TrailFX and Keystone Automotive Operations Inc. with proof of purchase by the original purchaser. The original purchaser shall pay all transportation and shipping costs associated with the return of the defective product and the defective product shall become the property of Keystone Automotive Operations Inc.

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