HIBLOW HP-150 Instruction Manual
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HIBLOW HP-150 Instruction Manual

Air pumps
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紙色：オレンジ
Instruction Manual
HIBLOW Air Pumps
We thank you very much for purchasing our TECHNO TAKATSUKI HIBLOW air pumps.
In order to ensure that you will receive many years of dependable service from your HIBLOW air
pumps as well as to fully utilize the pump performance for effective operation, be sure to read
through this instruction manual to gain full understanding before proceeding to actual operation.
Furthermore, when operating the pump, be sure to observe all the precautions and recommendations
contained in this manual.
After reading this manual, keep it for future reference in an easily accessible place.
An explanation of the two different types of hazards
WARNING
CAUTION
ENERGY SAVING
Adopting an electromagnetic vibrating system designed for energy saving allows less power con-
sumption (on our product basis).
DURABILITY AND STABILITY
A diaphragm made of excellent special synthetic rubber is used along with a diaphragm ring, which
permits an extended period of continuous operation with increased stability in delivery capacity.
LOW NOISE LEVEL
The air circuit and pump structure are of noiseproof design, thus providing a low operating noise level.
AUTOMATIC STOP MECHANISM
A damage to the diaphragm will automatically stop the pump by means of a safety popping switch,
lessening occurrence of a secondary failure from occurring.
NO LUBRICATION REQUIRED
The pump structure that has no sliding parts and is totally oil-less provides oil-free, clean exhaust air.
COMPACT AND LIGHTWEIGHT DESIGN
Our unique design know-how has made it possible to achieve compact, lightweight and powerful air
pumps.
EASY MAINTENANCE
Repair parts can be easily replaced, and easy cleaning and replacement of air filters are also made
possible by adoption of a one-touch cover.
for
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or property damage.
Models
HP-150 and HP-200
FEATURES
1

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Summary of Contents for HIBLOW HP-150

  • Page 1 We thank you very much for purchasing our TECHNO TAKATSUKI HIBLOW air pumps. In order to ensure that you will receive many years of dependable service from your HIBLOW air pumps as well as to fully utilize the pump performance for effective operation, be sure to read through this instruction manual to gain full understanding before proceeding to actual operation.
  • Page 2 ACCESSORIES Prior to use, please check that all the following accessories are supplied. Item Q’ty • Pump unit................1 • Straight hose (has different ends)........1 • Hose band ................ 2 • Instruction manual ............1 • Warranty card ..............1 STRUCTURE AND PARTS NAME Electromagnet Diaphragm base...

  • Page 3: How It Works

    HOW IT WORKS When the electromagnetic coils facing each other as show in the figures below are energized by AC power (AC 100V/120V/220~240V), a magnetic force is generated. This magnetic force will then act to induce the magnetic poles between the permanent magnets fixed to the rod, and the electromagnets, causing magnetic actions of attraction and repulsion to move the rod in the respective directions as shown in Figs.

  • Page 4: Installation Place

    CAUTION PRECAUTIONS FOR INSTALLING THE PUMP 1. Installation Place (1) Install the pump in a well-ventilated place. (2) Choose a place which has no risk of inundation. (3) Install the pump unit close to an aeration tank (within 5 meters). (4) Avoid installing the pump in a bedroom or other places where noises may be a nuisance.

  • Page 5: Filter Cleaning And Replacement

    REPLACING REPAIR PARTS CAUTION To replace repair parts, proceed as follows: Be sure to use our designated genuine parts. FILTER CLEANING AND REPLACEMENT (1) When performing cleaning and/or replacement work, be sure to unplug the pump unit first. (2) To remove the filter cover, put your fingers on one side of the cover and pull it up. (See Fig. 1.) (3) Remove the filter from the upper housing, replace it with a new one or clean it.

  • Page 6: Block Configuration

    Fig. 1 Fig. 2 Filter cover Fitting boss Upper housing Fitting boss Filter REPLACING THE CHAMBER BLOCKS Block Configuration Casing Casing block Valve Valve chamber cover Chamber block Diaphragm base Diaphragm Diaphragm mounting block Diaphragm ring CAUTION • When performing the replacement work, the pump body may be still hot and you may get burnt. So, wait until the pump has been allowed to cool.
  • Page 7 (1) Prior to starting the work, be sure to unplug the pump. (2) Remove all screws from the four corners, and the upper housing. If it is difficult to remove it due tothe heavily stuck internal seal packing, pry it open by inserting the tip of a screwdriver into the clearance between the exhaust nozzle and the upper housing .
  • Page 8 (4) Loosen the U-lock nut and remove one of diaphragm mounting blocks from the rod, and pull out the other diaphragm mounting block from the pump body together with the rod without loosening its U-lock nut. (Figs. 7 and 8) CAUTION •...
  • Page 9 (6) To reinstall the diaphragm, first fit a new diaphragm in the diaphragm base groove while aligning the two diaphragm projections with their counterparts of the diaphragm base. Then, replace the diaphragm ring in the diaphragm thus fitted. At this time, this diaphragm ring must be a new one supplied with the replacement diaphragm.
  • Page 10 CAUTION • Take care not to install the rod with iron particles, screws and other metallic substances attached on the permanent magnets. Failure to do so can result in damage to the permanent magnets and/ or the electromagnets, or even in a failure of the pump. ����...
  • Page 11 Fig. 17 Fig. 18 Casing A Intake side Valve Exhaust side (10) After the valves have been inserted into the casing A, cut off their respective pulling ends using scissors or nippers. Secure casing B and valve chamber packing to casing A by the five screws. (Fig.
  • Page 12 (11) After the diaphragm mounting blocks have been installed, fix the new casing blocks by tightening the four screws evenly in the reverse order to that done for disassembling, fit the L-tube in the casing nozzle, and fix it firmly using the hose band. (Figs.21 and 22). Fig.
  • Page 13 SAFETY AUTOMATIC STOP SWITCH ( SP SWITCH ) 1. Structure The switch is installed in frame, and trouble defection lever is installed on top part of rod. When diaphragms work properly, the movement of the rod between right and left is always constant.

  • Page 14: Repair Parts

    200PC00010 Parts Name Filter Safety pin Valve Sound Absorber for SP Switch Applicable HP-150 & HP-200 HP-150 & HP-200 HP-150 & HP-200 HP-150 & HP-200 HP-150 & HP-200 Models Order code 200PR00300 120PA20010 PASPSW0400 200VV00010 QN09000100 When ordering parts, please specify the parts names and the corresponding order codes.

  • Page 15: Specifications

    GENERAL VIEW AND DIMENSIONS (Unit : mm) SPECIFICATIONS HP – 150 HP – 200 Model Rated voltage AC100/120/220~240V Power supply frequency Normal operating pressure 20.0 * Exhaust air flow rate l/min * Power consumption * Noise level dBA (1m) Weight Denotes typical values and not those guaranteed.
  • Page 16 INTERNATIONAL APPROVAL STANDARD CERTIFICATE OBTAINED AN ENTERPRISE AIMING ENDLESSLY AT ENHANCING QUALITY TECHNO TAKATSUKI CO., LTD. What is ISO14001 & 9001? ISO (International Organization for Standardization) 14001 Environmental Management Systems are intended to provide organizations including companies with the elements of an effective and voluntary environmental management system which can be integrated with other management requirements, to assist organizations to achieve environmental goals.

This manual is also suitable for:

Hp-200

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