Related Manuals for Mayer 1417
Summary of Contents for Mayer 1417
- Page 1 Conveyor with cardan shaft 1417,1421,1425,1430 Operation instructions Issued: 20 February 2020 Please read these instructions before taking the conveyor into operation and keep them for future use at the conveyor...
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Page 2: Table Of Contents
1 General notes 3 Storage 2 Inspection and preventive maintenance 3 Maintenance schedule 4 Installation 4 MAYER – Service stations 1 General notes 9 Part list 2 Installing the conveyor 3 Measures for the conveyor ‘s stability against 10 Circuit diagrams... -
Page 3: Intended Use
– and they are not the usage for intended purpose. If the MAYER conveyor is not used in accordance with the regulations, safe operation of the conveyor is not guaranteed. The usage for intended purpose involves reading of operating instructions, and compliance with the regulations, especially safety regulations stated in them. -
Page 4: Structure
2 Structure Structure of the conveyor: Drive belt (type G) Clutch belt (type J) profile profile electrics clamping unit clamping unit motor with gearbox cardan shaft cardan shaft... -
Page 5: Functional Description
3 Functional description The conveyor is powered by an adjustable gear motor (type G). The motor drives the cardan shaft with a chain underneath the conveyor. This cardan shaft drives the drive rollers of the belt with an angle gear and gear wheels. The clutch belt (type J) does not have a motor, it needs to be clutched on Type G, it is driven by that. -
Page 6: Technical Data
1 m – 2 m – 3 m – 4 m – 5 m – 6 m Standard length …… m Special length Width of belt Type 1417: 170 mm Type 1421: 210 mm Type 1425: 250 mm Type 1430: 300 mm 25 cm wide, 6 m long „G”= 82 kg Weight (with drive) 25 cm wide, 6 m long „J”= 49 kg... -
Page 7: Ec Declaration Of Conformity
5 EC – Declaration of Conformity In accordance with Annex II / A of the EC Machinery Directive (2006/42/EC) Mayer Ipari és Kereskedelmi BT. The manufacturer: Kossuth str. 106. 9341 Kisfalud / Hungary Mayer GmbH & Co. KG Maschinenbau und Verwaltung Poststr. - Page 8 EN 619:2002+A1:2011 Continuous handling equipment and systems. Safety and EMC requirements for equipment for mechanical handling of unit loads. EN ISO 14738:2009 Safety of machinery. Anthropometric requirements for the design of workstations at machinery. (ISO 14738:2002, + Cor 1:2003 + Cor 2:2005) EN 1005-2:2003+A1:2009 Safety of machinery.
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Page 9: General Safety Instructions
2 General safety instructions 1 Due diligence of the operating company Mayer conveyor belts – 1417,1421,1425,1430,1435 – are designed and built taking a danger analysis into consideration and after careful selection of the harmonised standards to be complied with as well as other specifications. -
Page 10: Explanation Of Safety Symbols Used
• • The conveyor may not be started if any safety In the working area the operator is responsible devices have been removed. for other people. • • Local safety accident-prevention In case of non-compliance with any one of regulations always apply to any operation of the the points cited above, the manufacturer conveyor. -
Page 11: Basic Safety Precautions
3 Basic safety precautions Always be sure that: • The conveyor belt may only be used when it is plugged into the jack of the potting machine. • It is not allowed to reach into rotating or running components. It is only allowed to take pots down. -
Page 12: Machine-Related Safety Precautions
operation preferably on the panel, next to the right of 4 Machine-related safety precautions the worker). Responsibilities for the various activities must be It is forbidden to sit on or to transport persons on the clearly defined and complied with. conveyor! Unclear competencies represent a safety risk. -
Page 13: Demands On Operating Personnel
Frequency converters can cause fault currents that are not detected by means of a standard soil leakage circuit breaker. Therefore, the conveyor may be operated with an AC/DC sensitive RCCB (residual-current circuit-breaker) only. Frequency converters have built-in capacitors that discharge after switching off the conveyor. -
Page 14: Transport
Transport, handling, storage To prevent damage to the conveyor as well as When transporting the conveyor, the following injuries while transporting the conveyor, it is special dangers must be expected: essential to comply with the following points: • • Transport work may only be carried out by Suspended loads can drop, which would be a lethal danger –... -
Page 15: Handling
2 Handling The conveyor may only be moved when it is switched off and without load. Moving the conveyor may be done by hands easily. Three people are required for handling to avoid accidents. Ideal lifting points are at the ends of the belt. The drive belt (type G) must be lifted by at least three people, the clutch belt (type J) must be lifted by two people. -
Page 16: Installation
Installation 1 General notes To protect the conveyor against damages caused by weather it is suggested to use and store it inside. Electrical connection: 400V/50Hz. Connection is permitted only to socket-outlets which are protected by an AC/DC sensitive RCCB (residual-current circuit- breaker). -
Page 17: Installing The Conveyor
2 Installing the conveyor The conveyor (type G, J) with cardan shaft can be operated in the following way: • The tensioning end of the conveyor belt is hooked into the pivot bearing of the potting machine, the other end is fixed by a supporting leg. -
Page 18: Measures For The Conveyor 'S Stability Against
Attention! If a longer assembly line is needed, two drive units (type G) can be set up in the line, but in this case the drive axle between the drive units must not be connected mechanically. In this case, the sleeve with the gear coupling must be dismantled. -
Page 19: Initial Start-Up
5 Initial start-up It is essential to comply with the following safety instructions for the initial start-up of the conveyor. This will prevent injuries to individuals, damages to machinery and other property damages. • The initial start-up may only be carried out by qualified individuals, complying with the safety instructions. -
Page 20: Starting The Conveyor For The First Time
2 Starting the conveyor for the first time After reassembly the conveyor shall be checked as per the following: On conveyors with an adjustable geared motor there is a wheel (3). The speed of the belt can be adjusted with this wheel. Be sure no foreign materials, or tools are left on the Adjust the speed of the conveyor only if the belt. -
Page 21: Stopping The Conveyor
3 Stopping the conveyor There are two ways to switch off the conveyor: In normal case switching „Stop” stops the conveyor. In emergency case „Emergency Stop” on the potting machine or on the conveyor switches the conveyor off. -
Page 22: Operating Instructions
6 Operating instructions 1 Settings Adjusting height • Setting the proper height must always be done with empty belt. Avoid any extra load on the conveyor as it can cause difficulties with setting height. • • Adjusting height must be performed by at least two persons. One person should hold the belt, the other one should loosen screws needed for setting height. - Page 23 case the support leg must be fixed to the side of conveyor by M10x10 screws and M10 sliding nuts. • Together with several belts in a line: after installing the first belt, the tensioning station of the additional conveyor belt is hooked into the drive station of the first belt.
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Page 24: Shutting Down The Conveyor
3 Shutting down the conveyor The conveyor belt can be stopped in two ways: The rotation direction switch turned into position 0 stops the conveyor. When it is switched in position 1 or 2 the conveyor starts again. In case of emergency the conveyor can be switched off by the ‘Emergency cut-off’... -
Page 25: Malfunctions
7 Malfunctions To prevent damage to the conveyor as well as injuries while eliminating malfunctions at the conveyor, it is essential to comply with the following points: • Eliminate a malfunction only if you have the qualification specified to do so. •... -
Page 26: Possible Malfunctions And Trouble Shooting
2 Possible malfunctions and trouble-shooting Mechanical malfunctions Problem/Malfunction Possible cause Action to be taken Belt mistracking Faulty settings Adjust as in section 8.2 Belt tension not steady Unsuitable belt tension Adjust as in section 8.2 Belt slipping Unsuitable belt tension Adjust as in section 8.2 b) Electric malfunctions Problem/Malfunction... -
Page 27: Maintenance
Maintenance When performing conveyor maintenance, it is essential to comply with the following safety instructions. Doing so will prevent injuries to people, damage to the conveyor and other damage to property as well as the environment. • Cleaning, lubricating and maintenance work may only be performed by authorised operating personnel. -
Page 28: General Notes
Spare parts have to meet the technical requirements of the conveyor 's manufacturer. This is guaranteed with original spare parts from MAYER. 2 Inspection and preventative maintenance Setting belt tension und running To ensure proper operation, permanent monitoring of the belt is required. -
Page 29: Maintenance Schedule
3 Maintenance schedule Action Intervals Check belt tension and running accuracy daily Clean belt daily Check oil level of drive weekly... -
Page 30: Mayer-Service Stations
4 MAYER-service stations In Hungary Mayer Ipari és Kereskedelmi BT Kossuth u. 106 H-9341 Kisfalud Tel. +36 96 599 011 Fax +36 96 599 206 Beppler Kft. 0298/104 hrsz. Gyártelep H-2310 Szigetszentmiklós Tel. +36 24 443 108 Fax +36 24 443 109... - Page 31 MAYER-service stations in Germany Mayer GmbH & Co. KG Mayer Kundencenter Ost Maschinenbau u. Verwaltung Vertriebsgesellschaft für Service Gartenbautechnik Auerbach Ltd. Poststr. 30 Mendelssohnstrasse 3 89522 Heidenheim 04442 Zwenkau Tel. 07321/9594-238 (Service) Tel. 07321/9594-233 (Spare parts) Tel. 034203/62302 Fax 07321/9594-297 Fax 034203/62303 service@mayer.de...
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Page 32: Part List
9 Part list... -
Page 33: Circuit Diagrams
10 Circuit diagrams... - Page 34 11 Warranty Horticultural machinery and other special machinery We will accept liability for faults in the supplied goods and for any failure to provide features for the existence of which an express assurance had been given. In such a case we undertake – to the exclusion of all further claims –...
- Page 35 You have chosen to purchase a product of true quality. We wish you every success with your product. We would be most grateful if you would recommend our products to others. Thank you Your MAYER-TEAM...
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