Related Manuals for Garmat Frontier
Summary of Contents for Garmat Frontier
- Page 1 Operations & Maintenance Manual Frontier Spray Booth BUILT IN THE 1401 W. Stanford, Englewood, Colorado 80110 June 22, 2004 Phone: (800) 442-7628 Fax: 303-781-2683 www.garmat.com...
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Page 3: Table Of Contents
OPERATIONS AND MAINTENANCE INSTRUCTIONS OPERATIONS INSTRUCTIONS…………………………………………. Page 3 MAINTENANCE INSTRUCTIONS………………………………………. Page 7 MAINTENANCE SCHEDULE.………………………………………….. Page 9 TROUBLESHOOTING…………………………………………………….. Page 11 OPERATION SEQUENCE………………………………………………… Page 11 FILTER CHANGE RECORD……………………………………………… Page 17 WARNING LABLES……………………………………………………… Page 18... -
Page 4: Operations Instructions
PERSONAL INJURY, AND/OR DEATH. Paint Booth will assist you in your pursuit of the finest finish with a minimum of work. The Garmat® Frontier Paint Booth is designed and manufactured in the United States. The Garmat® PREPARATION OF THE PAINTER... - Page 5 WARNING: WHEN VEHICLES ARE FRONT ENTRY EQUIPPED WITH PROPANE (LPG) FUEL, DRIVE-THROUGH THE FUEL TANK MUST BE LESS THAN Always center vehicle side-to-side, and front to back HALF FULL BEFORE MOVING THE on pit or floor. VEHICLE INTO THE BOOTH. THE PROPANE (LPG) TANK MUST HAVE NOTE: THE BOOTH FANS MUST BE ROOM FOR EXPANSION WITHIN THE...
- Page 6 46008(X) DELUXE FRONTIER: Drive belts should be adjusted after the first 40 hours of use and every three months after that. In addition to adjustments explained in the maintenance instructions, you may attempt repairs your self.
- Page 7 9. TEMPERATURE CONTROLLER provides a 3. OFF/SPRAY/BAKE SWITCH, located on the readout of the booth internal temperature and current touch screen. The display bar at the bottom of the set-point (one for spray and one, or three for bake switch displays cycle of operation. depending on controller option).
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Page 8: Maintenance Instructions
MADE. To assure that the optimum-finishing environment The purge timer is an internal function of the PLC designed into your Garmat® Frontier Paint Booth (Programmable Logic Controller) and is adjustable is maintained, filter replacement at recommended in minutes. This timer should not be set any lower intervals and regular cleaning of the booth and the than 3 minutes according to national codes. - Page 9 and dust. Cut new filter material slightly larger than the filter rack and place in the larger half of the filter rack. Slip the smaller half of the filter rack into the larger half. Repeat this for each filter rack and then replace in the exhaust towers.
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Page 10: Maintenance Schedule
Water Column (green in the pressure bar on the touch screen option). CONTROL AIR – The air supplied to the Garmat USA, Inc. paint spray booth must be clean and dry SWEEP the floor while the booth is in operation. - Page 11 the burner manifold should be replaced Annually. Also the burner manifold should be completely cleaned out every Four Years by a qualified service technician. MAINTENANCE OF INTERNAL AND EXTERNAL SURFACES To clean, use a soft, dry cloth. If the surfaces are extremely dirty, use a soft cloth, dipped into a soap and water solution or a weak detergent solution.
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Page 12: Troubleshooting
Pilot manual gas valve turned off. marked FIREYE. Turn manual valve ON. IS ON). High limit, low gas and/or high gas If lockout repeats, call a Garmat USA pressure switch tripped. proof of closure authorized service-technician. Touch alarm Open. on screen and follow instructions. - Page 13 requires shutdown of the booth fans. Breaking the the SUMMER position, the Gas Train Power circuit at that point will shut down all booth Circuit will not be energized as there will be operations. The 120v continues through the EM no input to the PLC.
- Page 14 The Bake Timer directs 120v power to then PLC and output to 1 on the display, discontinuing the shows as 14 on the input display in the Main Control power to the burner green light. Panel, beginning the Shutdown mode. The power to the changeover damper solenoid and RP relay are The Low Gas and High Gas Limit, the Proof interrupted.
- Page 15 This section is provided to assist a service technician reconnects the supply voltage, unless the and explain in detail what is happening during jumper circuit for the fire suppression system “normal” operation of a booth with a Touch Screen is open. option.
- Page 16 the PLC and shows as “1” on the PLC input display. shut down completely at the end of the time The PLC will perform a purge time sequence, during cycle. After the time cycle is complete, the which the booth will remain in the spray mode logic of the PLC will not allow the booth to temperature.
- Page 17 gas train), the High Temperature switch (located on the roof of the cabin) or the Air Flow switch (Intake Pressure switch). Each of these items may be checked by proving 110 volts from their respective terminals at the top of the Main Control Panel. The airflow switch (intake pressure switch) is powered through the flame safety module, and has two terminals.
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Page 18: Filter Change Record
FILTER HOURS DATE COMMENTS SPEC/ACTUAL EXHAUST EXHAUST 100/ EXHAUST 150/ EXHAUST 200/ EXT & INT 250/ EXHAUST 300/ EXHAUST 350/ EXHAUST 400/ EXHAUST 450/ EXT & INT 500/ EXHAUST 550/ EXHAUST 600/ EXHAUST 650/ EXHAUST 700/ EXT & INT 750/ EXHAUST 800/ EXHAUST...