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Frequenz 400-100 Instruction Manual

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Instruction Manual
Frequenz400-100 / Frequenz400-140
REV：01

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  • Page 1 Instruction Manual Frequenz400-100 / Frequenz400-140 REV：01...

  • Page 3: Table Of Contents

    Contents 1. General Safety Information ................... 3 2. Product Description ...................... 4 3. Technical Data ....................... 4 4. Drawing of appearance and dimension ..............5 5. Warnings – Symbols ..................... 6 6. Safety information of operation ................... 6 7. Safety information for installation ................7 8.

  • Page 4: General Safety Information

    1. General Safety Information ⚫ The door operator may only be used under the conditions described in these instructions. Any other use will be considered improper usage and therefore dangerous. The manufacturer is not liable for damage resulting from improper, incorrect or inappropriate usage.

  • Page 5: Product Description

    The door operator is operated via the control unit. You can choose different operating settings for the operator (e.g. automatic, semi- automatic or hold to run). 3. Technical Data Frequenz 400-100 Frequenz 400-140 Model 400V 3-phase/ 50Hz 400V 3-phase / 50Hz...

  • Page 6: Drawing Of Appearance And Dimension

    4. Drawing of appearance and dimension Frequenz 400-100 Frequenz 400-140 Hyper lift-model 431*180*280 488*180*280 Door operator L*W*H(mm) 420*122*162 420*122*162 Control box L*W*H(mm) 573*510*200 573*510*200 Packing L*W*H(mm) Door operator Control box - 5 -...

  • Page 7: Warnings - Symbols

    5. Warnings – Symbols Note: Technical information must be observed Fig. 1 Number of a figure Caution: Warns of a risk to a person / risk of injury Warning: Warns of a risk to material / risk of damage 6. Safety information of operation The door may only operated if: ⚫...

  • Page 8: Safety Information For Installation

    7. Safety information for installation Important: The door must move easily and be functional and well-balanced in accordance with the manufacturer's specifications. It must be possible to open and close the door by hand easily. Assembly must be carried out by trained and specialized personnel. Electrical installation work must only be performed by authorized and specialized personnel.

  • Page 9: Proper Use

    8. Proper Use This door operator is suitable for use with balanced sectional doors and sectional doors equipped with spring-break protection and/or safety catch. The maximum dimensions given in the technical data must be complied with. Before installing the door operator, any existing locking mechanisms for the door must be disassembled or taken out of operation.

  • Page 10: Components Introduction

    10. Components introduction Motor Emergency release (Chain) Gear box Emergency release deactivate cord Emergency release activate cord LCD display “UP” button “STOP” button “DOWN” button Main switch Power plug - 9 -...

  • Page 11: Layout Of Control Unit

    11. Layout of control unit Frequenz 400V - 10 -...

  • Page 12: Installation

    12. Installation The door operator shown is similar to sectional door operators type with chain drive. Unless described otherwise, the assembly steps also apply to high speed door operators with crank. Preparation for installation Risk of personal injury and/or material damage due to electrical voltage. Have a specialized electrician open and close the cover for the motor controller.
  • Page 13 12.2 Install the feature key Install the key (8) in the groove of the drive shaft for the door so that is secured against movement in Fig2. Fig.2 The door operator is heavy, which may falls and causes personal injury and/or material damage.
  • Page 14 12.4 Install the emergency release cord ⚫ Secure the emergency release cord such that the emergency release can be activated by using the red emergency release cord. ⚫ The emergency release is activated when the chain wheel (3) has been moved by pulling down the red emergency release cord in Fig.

  • Page 15: Wiring

    If the door can be opened and closed without any problems, this confirms the functional reliability of the emergency operation. The door operator can be commissioned. 13. Wiring Control Box Door Operator Signal cable Power from Main Switch Connect to Emergency 400V Power input - 14 - release sensor...
  • Page 16 13.1 Additional accessories wiring guideline Note: Must use NC mode safety devices. Activate the connected devices in the menu SAFETY, Relays outputs and/or in the expert settings. Maximum current: 400 mA. Push buttons (NO- Normally OPEN) For opening and closing you can use different types of push buttons or key switches. For defined OPEN please connect the button to terminal push buttons =>UP For defined STOP please connect the button to terminal push buttons =>STOP For defined CLOSE please connect the button to terminal push buttons =>DOWN...
  • Page 17 - 16 -...
  • Page 18 Safety edges You can connect safety edge either to terminal SAFTEY 1 or SAFETY 2.Please connect power supply according to safety edge `s manufacturers instruction and do function set in menu“Safety Devices”→“SAFETY1”or “SAFETY2”→“Safety-Edge”. Photocell You can connect Photocell either to terminal SAFTEY 1 or SAFETY 2.Please connect power supply according to safety edge `s manufacturers instruction and do function set in menu“Safety Devices”→“SAFETY1”or “SAFETY2”→“Photocell”.
  • Page 19 Radar/ remote control / induction loop For giving OPEN impulse you can use for example a radar device. This is going to be connected to terminal Radio Remote Control.Please connect power supply according to manufacturers instruction and do function set in menu“Inputs / Outputs”→“Radio channels”.
  • Page 20 Interlocking of 2 operators Interconnect two Door controllers to realize Airlock function: two doors may remain Closing but can’t be Open status in the meantime. Which means only after one door is closed then you can open another door. You may set the functionas below: 1）RADIO REMOTE CONTROL setting：...

  • Page 21: Operator Programming

    14. Operator Programming 14.1 Main Menu Keep pressed ( ) OR ( ) for 3 sec. to enter menu. Then will come to language selection page, please choose the menu language you need. SELECT LANGUAGE ENGLISH DEUTSCH NEDERLANDS FRANCAIS 中文 buttons to scroll through the menu.

  • Page 22: Set Password

    14.2 Set Password By activating the password-function you can protect the control unit to be modified by unauthorized persons. Unauthorized modifications of the control unit settings can lead to personal injuries and/or damage of property! We recommend generally to use a password! Main Menu Set Password Load Settings...

  • Page 23: Load Settings

    14.3 Load Settings You can do Factory Reset in this menu. Main Menu Set Password Load Settings Door-Positions Load Settings Safety Devices Factory Reset Operation Mode <— Back Inputs/ Outputs Automatic Close Service M2.2 Execute Reset? Expert Settings CONFIRM Motor Settings CANCEL <—...
  • Page 24 14.4 Door Positions In this menu you define the following parameters: ⚫ Rotation direction of the motor (depending on your installation, it has to be changed) “Closed” and “Open” position of the door ⚫ ⚫ Position of partial opening ⚫ Position of hiding photocell (e.g.
  • Page 25 Closed End Position (Door closed): Door Positions Check Direction M3.2 Closed Endposition Closed End Position Position Open End Position Partial Open Pos. Blank Light barrier <— Back Apply Change? CONFIRM <— CANCEL Open End position (Door open): Redo in Menu 3 “Open End Position” the steps shown above for programming the “OPEN”...
  • Page 26 Blank light barrier: If you have a very fast acting door, it might be needed that you switch off the light barrier at a certain door position in order to avoid malfunction in obstacle detection by the photocell. Caution! Before blanking the light barrier, ensure that a second safety device (light curtain, safety edge etc.) is installed! M3.6.1 Safety Device Door Positions...

  • Page 27: Safety Devices

    14.5 Safety Devices SAFETY 1 and SAFETY 2: The control unit has 2 supervised connectors for safety devices (e.g. photocells, light curtains, safety-edges, stop-buttons etc.) We strongly recommend to use always safety devices in order to ensure a safe operation of the door ! Connect the safety device according to its manufacturers manual with the inputs “SAFETY 1”...
  • Page 28 M4.1.4 Reverse Mode M4.1.3 Active Direction Full Reverse Down Partial Reverse <— CANCEL Stop <— CANCEL Apply Change? CONFIRM <— CANCEL For SAFETY 2 or other safety devices, re-do the configuration similar as shown in above example. 1. When selecting the safety edge, what type of safety edge should be identified. (1) If rubber type safety edge, select Safety-Edge, then choose 8K2 resister.

  • Page 29: Operation Mode

    14.6 Operation Mode Here you can choose between 3 different operation modes: Manual UP and DOWN (Hold to run mode) Automatic UP and DOWN Semi Automatic (automatic UP, hold to run DOWN) If choose Automatic UP/DOWNmode, do confirm that you have installed safety device( at least 1 safety edge, or 1 light curtain, or 1 photocell + 1 safety edge / light curtain).
  • Page 30 14.7 Inputs / Outputs The control unit has 3 potentional free relays contacts/ 4 GENERAL INPUTS/ 1RADIO REMOTE CONTROL, which can be used for different applications during door movement or when the door reached one of the end positions. You can choose in the menu how the relays should react. Furthermore the relays contacts can be used for the realization of red-green traffic light connections,warning light, eclectic Door-lock and Airlock.
  • Page 31 M6.1.1-A1 Direction M6.1.1-A2 During Movements Opening Blinking Closing Relay On Both directions M6.1.1-A4 Pre-Run Delay Apply Changes? Closing: CONFIRM ----- Seconds <— CANCEL For the programming of relays 2+3 you redo the steps above Radio Channels You can connect a remote control external receiver or a Radar to terminal RADIO REMOTE CONTROL on control PCBA to open the door Relay Outputs Channel 1...

  • Page 32: Automatic Closing

    14.8 Automatic Close It is mandatory to install a photocell before activating “automatic closing” ! Example “Closing on pass” Main Menu Set Password Timed Close Load Settings Close on pass Door-Positions Safety Devices <— Back Operation Mode Inputs / Outputs Automatic Close Service M7.2 Close on Pass...

  • Page 33: Service

    14.9 Service In the service menu you can show up all information that is related to the door and operator. You can define service intervals, store service contacts etc. Main Menu Set Password Service Load Settings System Information Door-Positions Door Information Safety Devices Service Done Operation Mode...
  • Page 34 14.10 Expert Settings Caution: Expert settings may only be executed by trained and authorized professional persons ! Changes and wrong configurations can lead to personal injuries and/or damage of property ! Main Menu Set Password Safety Limit Load Settings Pre-End Position Door-Positions Safety Devices Brake Offset...
  • Page 35 14.11 Motor settings You can set reversal speed in this menu. Main Menu Set Password M10 Service Load Settings Door-Positions Emergency-Reversal Safety Devices Soft Reversal <— Back Operation Mode Inputs / Outputs Automatic Close Service Expert Settings Motor Settings <— Exit Menu M10.1 Emergency-Reversal Very fast Apply Changes?

  • Page 36: Error Code Table

    15. Error Code Table Error Issue Description Code The door was moving over the CLOSEDendposition. Go to menu “Motor settings” and reduce the speed of the door in DOWN direction. Endposition In addition to that you can go to menu “expert settings – brake offset” and increase the value of the brake offset.
  • Page 37 that could cause the heating up. Perhaps the duty cycle of the door is too high, please check. Converter The connection between motor and converter is missing. Please hardware check wiring between motor and converter. Limit switch Both limit switches are triggered simultaneously. Check limit switches (only 400 V and their wiring.

  • Page 38: Ec Declaration Of Incorporation

    2006/42/EG, annex II part 1 B the manufacturer herewith declares that the door operators Frequenz 400-100 and Frequenz 400-140 is developed and produced in accordance with – machinery directive 2006/42/EG –...

This manual is also suitable for:

400-140

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