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Related Manuals for MARMON Cornelius ED300
Summary of Contents for MARMON Cornelius ED300
- Page 1 Cornelius ED300...
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Page 2: Program Information
Program Information • Key Contact Information – Cornelius Technical Service - 800.238.3600 – follow prompts for technical servive • M-F 8:00am – 5:00pm CST • www.Cornelius.com -> Resources -> Technical Support • Warranty – Dispensers - Two years parts, One year limited labor, five years parts on the ice bin –... -
Page 3: Installation Requirements
Installation requirements Voltage: ..........120V / 60Hz / 1Ph Circuit Amps: . - Page 4 Installation – countertop cutout for routing lines Recommended counter opening size 12” x 15” for utilities and beverage tubing. Opening can be located anywhere within the area indicated.
- Page 5 Cold Plate ED300 Cold Plate Cold Plate Cold Plate Drains Water and syrup inlets...
- Page 6 ED300 12 valve line-up shown below ED300 12 valve cold-plate inlets and outlets shown below...
- Page 7 ED300 Install Guidelines...
- Page 8 ED300 12 valve Total Flex manifold...
- Page 9 ED300 12 valve Total Flex manifold change over Water must be 1. Remove the splash panel. Remove the insulation depressurized if operational prior to carb covers located on the manifolds to expose the to non-carb changeover manifold blocks. Note: Refer to the plumbing diagram on the back of the splash panel for original factory settings.
- Page 10 ED300 12 valve Total Flex manifold change over 4. Locate the plastic plug either in front of line or behind line and swap positions of the plug and water line in manifold block. Repeat this procedure for other valves to be changed. 5.
- Page 11 ED300 12 valve Ice Dispensing Guidelines • Ice height should be controlled by a bin stat that will be supplied by the ice maker manufacturer • The ice height should be 4”- 6” below the top off the ice hopper •...
- Page 12 ED300 12 valve Ice Dispensing Guidelines Standard cubed Ice typically agitates every 1 hour for a 4 second stir, should “chewable” Ice settings need to be set at ½ second every three hour. Never fill the hopper with Ice from a freezer as damage may occur.
- Page 13 ED300 Ice Dispensing Sequence • The following steps complete the ice dispense sequence Customer engages ice dispense lever which makes contact with the ice dispense push button located behind the ice dispense lever The ice dispense button closes and sends 120VAC to the agitation board which activates the agitator.
- Page 14 ED300 soft Ice dispensing ice bin set up Soft ice agitator arms agitate ice over the drop zone. Left rotates CCW and right rotates CW (looking from front) Ice diverters help ice move through the ice chute. Different one for each side Ice drop zones allows ice to flow...
- Page 15 Soft Ice Diverter Installation and Service Details *ED 300 Digital dispensers come equipped with soft ice kits 1. Clean the ice chute area using alcohol. 2. Silicone is added to the ice diverter sides and bottom that come in contact to with the ice bin, creating a seal around three sides of the ice diverter.
- Page 16 Soft Ice Diverter Installation and Service Details Cont. 3. Ice diverter is installed onto the opening, over the ice chute studs. 4. The black gasket is installed over the ice diverter.
- Page 17 Soft Ice Diverter Installation and Service Details Cont. 5. The ice restrictor is installed. 6. The red gasket is installed.
- Page 18 Soft Ice Diverter Installation and Service Details Cont. 7. Install upper chute. The ice cute is installed and torqued to 4-6 inch pounds. Warning: overtightening will push the red gaskets below the bottom of the ice chute, causing a leak.
- Page 19 Setting Ratio (Brix) – installing syrup separator To check the water and syrup flow rate, you will need a syrup separator. 1. Install syrup separator, white connector up. (push up, then twist clockwise) 2. Activate the valve to fill the syrup separator with syrup, this will prevent false readings.
- Page 20 Post-Mix System Components Dispensing into the Ratio / Brix Cup: To check the ratio: Dispense sample into correct compartment as shown. The large portion of the cup is for water and the smaller chambers are for specific syrup ratios.
- Page 21 Visual of water and syrup level in ratio cup To achieve desired ratio, both syrup and water levels must be equal Too little syrup Just right Too much syrup Turn syrup screw No adjustment Turn syrup screw clockwise required counter clockwise...
- Page 22 Adjusting syrup and water flow Water adjustment Syrup adjustment Set water to flow 2.5oz/sec. Note: you can dispense for 4 sec, targeting 10oz (2.5 oz/sec) Once water flow is set, ONLY adjust syrup flow to proper brix per Syrup Manufacturer. Check flow rates using syrup separator and adjust as needed.
- Page 23 ED300 with UF1 Valves Daily valve cleaning 1. Turn & pull down to remove 2. Separate nozzle and diffuser 3. Wash with warm soapy water...
- Page 24 ED300 Electrical Box Layout...
- Page 25 ED300 Wiring Diagram...
- Page 26 Lit Valve...
- Page 27 Lit Valve Overview...
- Page 28 Lit Valve Connections CONNECTOR TO UNIT Assembled Lit Valve Harness SWITCH CONNECTOR TO LIT FRONT CONNECTORS TO SOLENOID...
- Page 29 How to Install Lit Valve...
- Page 30 How to Install Lit Valve (cont.)
- Page 31 How to Install Lit Valve (cont.)
- Page 32 How to Install Lit Valve (cont.)
- Page 33 How to Install Lit Valve (cont.) • To turn “ON” the downward lighting place the selector switch in the right position. • To turn “OFF” the downward lighting place the selector switch in the left position. Tools Needed Needle Nose Pliers...
- Page 34 Lit Valve Decal v. Standard Decal Lit Valve Decal Standard Decal Multi-Layer Plastic Decal with cut-out Paper Decal with no cut outs that are for the lit feature. printed.
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