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MARMON Cornelius IDC PRO 255 Installation And Training Module

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Cornelius IDC PRO 255
Training module
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Summary of Contents for MARMON Cornelius IDC PRO 255

  • Page 1 Cornelius IDC PRO 255 Training module...

  • Page 2: Dimensions And Weight Specifications

    Dimensions and Weight Specifications • Dimensions (in): ....35 x 30 x 39 (D x W x H) – Height is measured to top of bin. •...

  • Page 3: Equipment Specifications

    Equipment Specifications • Ice Capacity: ..... .255 lb ice bin capacity • Electrical Rating: ....120 Volts, 60Hz, 9 Amps –...

  • Page 4: Water Filtration

    Water Filtration • Filtration system should consist of pre-filter to removed large sediment, followed by carbon filters to remove taste and odor. • DO NOT USE IMF / DESCALER – These filters remove too many minerals from the water and will prevent carbonation. •...
  • Page 5 IDC Pro Key Install Points • The IDC Pro utilizes cold carbonation (internal carbonator) and an external pump deck. The pump deck needs to be located within 6 feet of the unit and receives power from the level control board located in the IDC Pro E-box. The power cord will be behind the splash panel on top of the cold plate.
  • Page 6 IDC Pro Ice Dispense Features • No ice maker adapter needed, the hopper cover has perforated cutouts for the most popular ice maker drop zones. Manual fill door in the front to be used as needed. – Ice support bars are sent with the IDC Pro and must be used to support the ice maker.
  • Page 7 Ice Hopper Lid / Icemaker Adapter • Identify and measure the drop zone of the ice maker that will be mounted on the IDC Pro. Carefully cut along the perforated lines to remove the proper drop zone. • NOTE: You can cut outside the lines if needed but be sure to only cut within the drop zone of the ice maker to avoid leaving...
  • Page 8 Ice Hopper Lid / Icemaker Adapter and Support Bars • You will receive 3 ice maker support bars; 1 long and 2 short. • The long bar will span side to side and will be placed in the center or front of the hopper depending on the ice maker.
  • Page 9 Hopper lid magnet • The hopper lid must be on the hopper and in the proper orientation for agitation to take place. • Agitation will not take place if the hoper lid is not installed properly.

  • Page 10: Safety Interlock Switch

    Safety Interlock Switch • The safety interlock switch is a safety device that is located on the top center back of the touch screen. (12 o’clock position) • This switch prevents agitation when the touch screen door is open or if the hopper lid is not in place.
  • Page 11 Ice Chute Agitation Safety • There is a magnet located at the top of the ice chute that must come within certain proximity of a sensor located above the ice chute assembly to initiate agitation. This is achieved when a customer actuates the ice dispense lever. •...

  • Page 12: Ice Chute Removal

    Ice chute removal • Optional: Open the door and remove thumb screw and upper nozzle cover – NOTE: The outer ice chute can also be removed without removing the upper nozzle cover • Carefully spread both tabs at bottom of outer ice chute. Remove outer chute mechanism by pulling upwards and forward sliding barrel magnet off of ice gate Tabs at bottom of outer chute...
  • Page 13 Ice chute re-installation • Slide encapsulated magnet over ice gate pin • Before snapping outer ice chute back into place make sure tab on outer chute is placed below top of inner chute • Push bottom of chute to snap locking tabs in place •...
  • Page 14 Electrical layout Descriptions and locations on index slide Note: this picture correlates with the break down on the next slide. =Dip Switches that dictate what side the MFV board controls Left MFV – both switches to the right Right MFV – both switches the to left...
  • Page 15 Electrical Box Layout Left hand valve bank MFV board Right hand valve bank MFV board 12VDC/24VDC Power Supply – 12VDC – Control voltage for MFV boards and computer – 24VDC – Powers display and touch screen 30VDC Power supply for RH Valve Bank 30VDC Power supply for LH Valve Bank Circuit Breakers as follows: placed between power supply and boards –...
  • Page 16 IDC Pro Liquid Level / Agitation Board Power outputs to Carb Motor & Ground Off time Power outputs to • Dispenser control allows “process of Ground-line agitation Agitator Motor & elimination” troubleshooting of most input timer Ground electrical components. pots •...
  • Page 17 Control board Error Codes/Troubleshooting Guide...
  • Page 18 Agitation Timing • Automatic ice agitation timing is factory set for cubed ice and will agitate 4 sec / 1 hour • You MUST adjust agitation timing when you are dispensing soft ice to .5sec / 3 hours. • ON Timing– Rotate all the way to the left (min). OFF Timing – Rotate all the way to right (max) •...
  • Page 19 Touch Screen Access panels • You have 2 access panels on the back of the touch screen. The SBC panel and the Touch Controller panel. Intake and Exhaust Fan – powered Cover Panel by the pwr dist. board SBC Board Access Panel Screen mounting bracket Touch Control Board Access Panel...
  • Page 20 SBC Board • The SBC board access panel is located on the lower left side of the back of the touch screen. The Single Board Computer processes all input and outputs. It also contains the SSD card otherwise known as a hard drive.
  • Page 21 SBC Board Cont. 12VDC pwr to SBC Pwr Dist Board: Receives power from power supplies and distributes 12VDC and 24VDC to the Main pwr of 12/24VDC SBC board and screen. SSD card: contains the logic, also referenced as 24VDC pwr to the hard drive.
  • Page 22 Connections on Back of IDC Pro Interactive Touch Screen Main Power – Pwr/Reset USB Port 12 & 24 VDC NOTE: These connections Button Blk / Red = 12Vdc are part of the SBC board. Blk / Wht = 24Vdc USB Ports – Ethernet Left and Right connection...

  • Page 23: Touch Controller Board

    Touch Controller Board • The Touch Controller Board is located in the upper right hand corner on the back of the touch screen. It senses all touch interaction on the screen. It then reports back to the SBC to compete the intended task.
  • Page 24 Touch Controller Board Ribbon Cables Controls touch from top to Controls left side of screen bottom side to side (looking at it) Controls right side of screen (looking at it)
  • Page 25 Touch Controller Board Cont. Normal Mode: Led 1 will pulse an amber light continuously. LED 2 will turn green Micro USB when you make contact with the screen. Error Mode: LED 1, LED 2, LED 3, LED 4 lit up indicates that Barrel the board is in a Connector...
  • Page 26 ADA Touch pad **The ADA is powered by the black USB Connector on touch screen. New units will have piece of yellow heat shrink around it to identify. Note: Unplug, wait 30 seconds and plug in to start self calibration •...
  • Page 27 Agitator Assy • Single piece design used from Jan 1, 2015 • Two piece design cut in on the 6 week of 2020 • Provides better serviceability and reliability. • Can be removed without removing top mounted ice maker • Backwards compatible 620042766 –...
  • Page 28 IDC Pro Cold Carbonation • Internal carbonator tank located and foamed in to place on the right side behind the splash panel • Two probes, High and Low level – White wire on top and black wire on the bottom –...
  • Page 29 Pump Deck Platform IDC Pro • The pump deck is supplied power on demand from the IDC Pro. There is no external outlet required. • Pre-set 75 psi CO2 regulator on pump deck • Requires water supply regulated to 65 psi prior to pump...
  • Page 30 Multi Flavor Valve (MFV) • Flow control housing color – • Black = Brand – 10 flow controls per side • White = Water – 4 flow controls per side • 1 high flow and 1 low flow for CW for each side •...
  • Page 31 Identifying Top and Bottom Flow Controls Front solenoid is bottom Rear solenoid is the top flow flow control control...
  • Page 32 Solenoid coil ohm value and voltage • 9.1 Ohms +/- 10% • Initial Solenoid activation voltage – 30 VDC...
  • Page 33 IDC Pro Support • Tech Support – 800-238-3600 M-F 8;00am-5:00pm CT • IDC Pro Pocket Tech Portal – Used in the field to provide technical support. • Walks through installation, operation, troubleshooting and cleaning & maintenance. • Training.Cornelius.Com • Please place this on the home page of your phone or tablet so it is easily accessible.
  • Page 34 IDC Pro Service Screen Guide *Note* When viewing make sure to read the “notes” section at the bottom for step-by-step directions...
  • Page 35 Accessing the Service Screen 2. Enter the correct code 1. Tap the four corners of the video portion of the screen in the order shown. Top right, top left, bottom left, Store Level Access: 1111 bottom right. Manager Level Access: 2222 Technician Level Access: 3333...