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ADITIVA 3D ARTILLERY SIDEWINDER X1 BELT Assembly Manual

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Sidewinder X1 Belt Kit assembly manual
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Summary of Contents for ADITIVA 3D ARTILLERY SIDEWINDER X1 BELT

  • Page 1 P a g e 1 | 30 Sidewinder X1 Belt Kit assembly manual www.belt3dprinterkit.com...

  • Page 2: Table Of Contents

    Content Chapter 1 Intro Step 1.1 What is included in this kit? Step 1.2 Needed tools Chapter 2 Disassembling ARTILLERY SIDEWINDER X1 Step 2.1 Remove spool holder Step 2.2 Disconnecting ribbon wires Step 2.3 Removing original Z axis system Step 2.4 Removing original Top frame Step 2.5 Y axis and heatbed assembly...

  • Page 3: Chapter 1 Intro

    Chapter 1 Intro What is included in this kit? Step 1.1 In this kit you will find all the necessary parts for converting your regular Artillery Sidewinder x1 3d printer model into a Belt 3d printer (CR30 style), but some additional 3d printed parts might be necessary as well (STL files will be provided).

  • Page 4: Step 2.2

    Figure 2 Removing spool holder Disconnecting ribbon wires Step 2.2  Disconnect Z axis ribbon wire, from the base and the gantry, save it for later use. Figure 3 disconnecting Z ribbon wire  Disconnect X axis ribbon wire from hotend carriage Removing original Z axis system Step 2.3 ...

  • Page 5: Step 2.4 Removing Original Top Frame

     Also remove Z endstop, remove Z endstop cable as well. Figure 4 Removing Z axis moving system  Items to discard: Z couplers, Z motor brackets, Z endstos, leadscrews, brass nuts.  Items to save for later use: Z motors, Z endstop (including its 2 x m3 screws) Removing original Top frame Step 2.4 ...
  • Page 6 Figure 5 Removing top frame and X axis system Figure 6 Separate both Z columns, which will be used later P a g e 6 | 30 Sidewinder X1 Belt Kit assembly manual www.belt3dprinterkit.com...

  • Page 7: Step 2.5 Y Axis And Heatbed Assembly

    Y axis and heatbed assembly Step 2.5  Using an Allen key, remove bottom cover, and rubber feets.  Using an Allen key, remove 2 x m5 screws that holds Y axis system with heatbed assembly.  Save Y axis and heatbed assembly for later use, discard 2 x m5 screws. Figure 7 Removing bottom cover Figure 8 Removing Y axis Chapter 3 Preparing frame...
  • Page 8 P4 CORNER TOP M4 x 18 mm Screw M4 x 8 mm Screw M4 Slot nut M5 x 8 mm Screw M5 Slot nut  Assemble the aluminum bars arranging them as shown in the next picture (Figure 9): Figure 10 Extrusions frame assembly ...

  • Page 9: Step 3.2 Preparing Extruder Assembly

    M5x8 Screws 5 units each M4x8 Screws 8 units each Figure 11 Plates distribution, and screw usage on each Preparing extruder assembly Step 3.2 ITEM ITEM DESCRIPTION Quantity Type P8 head plate Fan Duct 3d printed part EXTRUDER BOARD SUPPORT 3d printed part VOLCANO SHARP NOZZLE 0.4MM OR 0.6MM...
  • Page 10 Figure 12 P8 Head plate Figure 13 Hotend fan mounting Figure 14 Rotate heat block so the thinner part points back and parallel to the carriage plate, and change to provided sharp nozzle P a g e 10 | 30 Sidewinder X1 Belt Kit assembly manual www.belt3dprinterkit.com...

  • Page 11: Step 3.3 Preparing X Axis

    Figure 15 Hotend PCB board mounting detail Figure 16 Modified head mounted Preparing X axis Step 3.3 ITEM ITEM DESCRIPTION Quantity Type P5 side X axis M5x30 Screws Original M5 nylock nuts Original M5 SPACER Original ECCENTRIC SPACER Original M5X8 SCREWS Y AXIS BELT PLATE M4x8 Screws M4 Slot nut...
  • Page 12  Take X axis assembly from original top frame and get it ready for modifications.  Using P5 side X axis, M5x30. Figure 17 Left Y carriage assembly, holes to be on the back side M5x30 M5 SPACER M5 nylock nut M5x30 ECCENTRIC SPACER M5 nylock nut...

  • Page 13: Chapter 4 Installing Movement Mechanisms

    Figure 19 Mounting new carriages on both sides using M5x8 screws Figure 20 Y axis belt plate, left side Figure 21 Y axis belt plate, right side Chapter 4 Installing movement mechanisms Top Corner Pulleys Step 4.1  Next items from the KIT will be used: ITEM ITEM DESCRIPTION Quantity...

  • Page 14: Step 4.2 Installing Diagonal Movement Shaft And Motor

    M5x20mm Screw M5X8X1 PRECISION SHIM WASHER M5 Nylock Nut M5x8 SCREW M5 T-NUT  Top Corner Pulleys brackets location, install both sides using M5x8 Screws and M5 T- nuts:  Pulley installation detail, Top Corner Plate has M5 threaded hole, insert M5x20 Screw (with Pulley and washer) but do not adjust it, keep it a little bit loose, enough to keep rotation free, then secure from the other side with the M5 Nylock Nut, tune adjustment until the assembly is very tight but still free rotation:...
  • Page 15 M5x8 Screw GT2 Timing belt Closed Loop Pulley 20T, Bore 5mm GT2 M4x8 Screw M4 Slot Nut Z Axis Original Motor Original part M3x6 Screw Original part GT2 6mm BELT 2 METERS RED Nylon ZIP TIE TOP Z leadscrews SUPPORTS Original part ...
  • Page 16  Center 8mm ROD 530mm on both sides, push Pulleys against flange bearings then adjust Headless Screws of both pulleys  Install motor and pulley, adjust tensioning on closed loop belt:  Install diagonal GT2 BELTS, tension both sides and using a measure tape check for “X axis”...
  • Page 17 P a g e 17 | 30 Sidewinder X1 Belt Kit assembly manual www.belt3dprinterkit.com...

  • Page 18: Chapter 5 Installing Belt And Heatbed System

    Figure 23 Secure belts with Nylon Zip ties, 4 on each side Chapter 5 Installing Belt and Heatbed system Figure 24 Belt system Assembly Preparing rollers Step 5.1  Next items from the KIT will be used: ITEM ITEM DESCRIPTION Quantity Type Roller BODY 40 mm...

  • Page 19: Step 5.2 Installing Rollers And Belt

    12 mm ROD Roller Cap 46mm M4x8mm Black Headless screw  Using all the mentioned parts, proceed to assemble them in the next order, first place 12mm ROD inside Rolle BODY 40mm, then insert Roller CAP 46mm on each end, making sure it all fits very tight, keep in mind that 12mm ROD have to be centered with the roller body.
  • Page 20 M3X6 SCREW ORIGINAL PART M4X8 SCREW M4 SLOT NUT  Insert Flange Bearing 12mm on both sides of one of the Roller:  Insert Block Bearing 12mm on both sides of the other Roller:  REAR ROLLER MOUNT: Take the ROLLER with FLANGE BEARINGS on it, install it with M6x18 SCREWS and M6 NYLOCK NUTS, please be aware in this step belt have to be inserted as shown in the next picture.
  • Page 21 Figure 27 Rear roller mount  FRONT ROLLER MOUNT: Take the ROLLER with BLOCK BEARINGS on it, install it with M6x30 SCREWS and M6 NYLOCK NUTS, please be aware in this step belt have to be inserted as shown in the next picture, DO NOT ADJUST SCREWS YET, JUST INSTALL SCREWS ON BOTH SIDES: ROLLER HAS TO BE CENTERED! ...
  • Page 22 wobbling or needing to apply to much force, if this is happening, loose the screws and repeat previous step. Figure 28 Measuring axles on left side Figure 29 Measuring axles on right side  Belt motor installation: On the right side of machine, take the Timing Pulley 60T, Bore 12mm GT2 and insert it on the end of the REAR ROLLER, then using the original Y motor with its bracket mount and pulley (using M4x8mm Screws and M4 slot nuts), proceed to install it.

  • Page 23: Step 5.3 Installing Heatbed

    Figure 30 Belt motor assembly Installing Heatbed Step 5.3  Next items from the KIT will be used: ITEM ITEM DESCRIPTION Quantity Type Original Heatbed with base plate Original Part and leveling nuts and springs Heatbed mount plate 1020 ALU PROFILE 510mm M4x8 mm SCREW M4 Slot nut M5x8 mm SCREW...
  • Page 24 NOTE: You should bend the belt tabs on the bed plate in a flat shape, in order to avoid interference with the belt, you can use some pliers to achieve this: Figure 31 1020 Alu profiles must be centered with Heatbed base plate.Check for aligned holes pairs. Distance between Alu bars must be 40 mm.

  • Page 25: Chapter 6 Finishing Installation

     Using Heatbed mounting plates (Fixed by M5x8mm Screws + M5 Slot Nuts 5units on each side), install Heatbed assembly as shown in the next picture, right position is determined by the 280mm dimension: Chapter 6 Finishing installation Filament holder Step 6.1 ...

  • Page 26: Chapter 7 Electronics And Firmware

    Chapter 7 Electronics and firmware Electronics Step 7.1  Connect all cables back to the motherboard, for stepper motors, use supplied 1-meter cable motors, instead of original ones:  Endstops: X and 45° axis only have endstops, belt system doesn’t need one. ...

  • Page 27: Chapter 9 Slicer Settings

     Bed leveling: After tensioning belt, use a large metal ruler or a level, and place it over the belt, while supporting the ruler over the rollers, use the leveling nuts to adjust any misalignment, repeat the process on both sides. Figure 33 leveling bed left side Figure 34 leveling bed right side ...
  • Page 28  Download Blackbelt Cura from the next link: https://blackbelt-3d.com/download-area/  Add Sidewinder Belt machine and slicer profile:  In Blackbelt Cura, go to Settings/Printer/Add Printer:  In the pop-up window, select Custom, Custom Belt-style printer, add printer. Note: you can add custom name as Sidewinder BELT in the bottom field. ...
  • Page 29 300 mm 245 mm Copy / paste Start G-code: G28 X0 Y0 ;Home G1 Z60 E9 F500 ; G1 Z100 E12 F500 ; ;Prime the extruder G92 E0 G1 F200 E3 G92 E0 Copy / paste End G-code: M104 S0 M140 S0 ;Retract the filament G92 E1...
  • Page 30  In the pop-up window, clic on import.  Select provided profile, SIDEWINDER BELT PROFILE.curaprofile P a g e 30 | 30 Sidewinder X1 Belt Kit assembly manual www.belt3dprinterkit.com...

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