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TYCROP SmoothFlow SF3 Owner's Manual

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OWNERS MANUAL
SmoothFlow
Moving Floor Trailer

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Summary of Contents for TYCROP SmoothFlow SF3

  • Page 1 OWNERS MANUAL SmoothFlow Moving Floor Trailer...

  • Page 2: Table Of Contents

    WARRANTY 01 BRAKE STROKE INSPECTION 02 RIDE HEIGHT ADJUSTMENT 03 TRAILER SPECIFICATIONS 04 OPERATIONS MANUAL 05 LIFT AXLE PROCEDURE 06 SCHEMATICS 07 GENERAL SERVICE MAINTENANCE 08 LUBRICATION 09 BOLT TORQUE 10 RECOGNIZING BRAKE & DRUM PROBLEMS 11 HEIGHT & AIR CONTROL VALVE 12...
  • Page 3 KINGPIN 13 LANDING GEAR 14 MOVING FLOOR 15 SUSPENSION 16 SLACK ADJUSTERS 17 BRAKE CHAMBERS 18 TRAILER PARTS 19...

  • Page 4: Warranty

    WARRANTY...
  • Page 6 One Year Warranty WARRANTY: The Manufacturer – TYCROP MANUFACTURING LTD. - warrants each item of its own manufacture to be free from defects in material or workmanship. Should any part be found under normal use and service to be defective, the Manufacturer will repair or replace said parts, F.O.B. Factory. This is provided said parts are returned to the Manufacturer's plant (freight pre-paid) and that such parts are judged by the Manufacturer to be defective.
  • Page 7 STATEMENT OF MACHINE USAGE without prior approval of the manufacturer. These warranties are the sole warranties of TYCROP MANUFACTURING LTD. There are no other warranties expressed or implied.
  • Page 8 WARRANTY CLAIM PROCEDURES HOW TO MAKE A CLAIM Claims can be made by phoning TYCROP MANUFACTURING LTD. at its main office at (604) 794-7078 and followed by written notification with photographs. For a claim to be considered, it must contain adequate documentation which states vehicle mileage, the staring date and the trailer or product serial number.
  • Page 9 UNIT MODEL VIN NO. ______________________ DELIVERY DATE __________________________________________________ PURCHASER: _____________________________________________________ ADDRESS: ________________________________________________________ SIGNATURE: _____________________________________________________ TITLE: ___________________________________________________________ TYCROP Manufacturing Ltd. (604)794-7078 9880 McGrath Rd. Rosedale, B.C. V0X 1X0 TYCROP SPECIALTY TRAILERS | BIG-BOX END DUMP | WARRANTY STATEMENT | 1 - 4...

  • Page 10: Brake Stroke Inspection

    BRAKE STROKE INSPECTION...
  • Page 12 BRAKE STROKE INSPECTIONS FOR VEHICLES EQUIPPED WITH AIR BRAKES As a valued TYCROP customer we would like to inform you of the importance of Brake Stroke Inspections on your trailer facilitated with new (unburnished) brake linings. The length of the burnishing period varies depending on brake use;...
  • Page 13 Please add or amend as you feel appropriate and we can move this information along. Regards, Rolf VanderZwaag TYCROP SPECIALTY TRAILERS | BIG-BOX END DUMP | BRAKE STROKE INSPECTION | 2 - 2...

  • Page 14: Ride Height Adjustment

    RIDE HEIGHT ADJUSTMENT...
  • Page 16 If you wish to adjust your trailer’s ride height, please contact our Service Department for information regarding correct procedure. Service representatives are available by phone at 1-800-845-7249, by fax at 1-604-794-3446 or by email at service@tycrop.com. Hours of operation are from 8:30 am to 4:30 pm (Pacific Time) Monday to Friday.

  • Page 17: Trailer Specifications

    TRAILER SPECIFICATIONS...
  • Page 19 SMOOTH FLOW WALKING FLOOR TRAILERS Section Description Model 53' Smooth Flow SF3 - 61" Tridem Country of Registration / VIN Plate / Canadian registration; VIN plate suitable for Canadian registration; instruction Instruction Decals decals in English King Pin 2" SAE Bolt-in Landing Gear Holland Mark V two speed landing gear with crank on driver's side 53' Keith Model 2190 Walking Floor 7/32"...
  • Page 20 Fenders Aluminum 1/3 radiuses fenders, bolt on Mud Flaps TYCROP mudflaps mounted 2 on rear, 29" from rear of trailer Mud Flaps TYCROP mudflaps mounted 4 ahead of landing gear Smooth Flow panel barn door / 40" ground clearance with suspension deflated...
  • Page 21 Inside of front wall - driver's side Ladders Outside of rear door - driver's side Carbon Steel Colour Carbon steel colour - TYCROP Titanium; TYCROP industrial process Wall Colour Wall exterior colour - TYCROP Titanium; TYCROP industrial process Shipping Customer pick up at TYCROP Plant, Rosedale, BC...

  • Page 22: Operations Manual

    OPERATIONS MANUAL...
  • Page 24 Roll tarp open until fully rolled up against tarp stops. Step 6 Load the trailer and level the load. Step 7 Roll tarp back on trailer and secure. TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OPERATIONS MANUAL | 1...
  • Page 25 As the trailer unloads it will be necessary to move the trailer forward so balance of load can be unloaded. This may be required to be done more than once. TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OPERATIONS MANUAL | 2...
  • Page 26 9. Inflate trailer Suspension Air Springs. Step 7 Close and latch the back door or doors and secure. Step 8 Unroll and fasten tarp with required securements. TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OPERATIONS MANUAL | 3...
  • Page 27 2. Circulate the oil for a few minutes to preheat it and lower its viscosity. Less than -25 ºC -25 ºC to -15 ºC -15 ºC to 0 ºC 0 ºC to 40 ºC Warm Up ISO 22 ISO 32 ISO 46 TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OPERATIONS MANUAL | 4...
  • Page 28 Sub frame and floor bearings must be cleared of road dirt, etc. Frequently.  the hydraulic wet kit must meet our requirements and must be properly maintained to  avoid damage to our Walking Floor System TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OPERATIONS MANUAL | 5...

  • Page 30: Lift Axle Procedure

    LIFT AXLE PROCEDURE...
  • Page 32 If your trailer is empty and you must switch lift axle from automatic to manual override for reason of traction or mechanical problems follow the lowering and raising steps for your lift axle. TYCROP SPECIALTY TRAILERS | LIFT AXLE PROCEDURE | 1...
  • Page 33 LOWERING LIFT AXLE 1. Turn lift axle valve from automatic to manual override. (Valve in red position) NOTE: This will put all axles on the ground even if the trailer is empty. TYCROP SPECIALTY TRAILERS | LIFT AXLE PROCEDURE | 2...
  • Page 34 AUTOMATIC RAISING LIFT AXLE 1. Turn lift axle valve from manual override to automatic. (Valve in green position) 2. Turn air spring valve from inflate to deflate. (Valve in red position) TYCROP SPECIALTY TRAILERS | LIFT AXLE PROCEDURE | 3...
  • Page 35 (as long as the trailer is empty) (Valve in green position) (Valve in green position) NOTE: When switching from manual override to automatic, allow several minutes for the system to reset. TYCROP SPECIALTY TRAILERS | LIFT AXLE PROCEDURE | 4...

  • Page 36: Schematics

    SCHEMATICS...
  • Page 38 Rosedale, B.C. Canada V0X 1X0 58071022 Clamps - Rubber INS 1-1/2 #24 THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF SERVICE www.tycrop.com TYCROP MANUFACTURING LTD. AND SHALL NOT BE USED AS 58071017 Clamps - Rubber Ins - .875 Num14 DATE DRAWN BY EMERGENCY...
  • Page 39 9880 McGrath Road, Rosedale, B.C. Canada V0X 1X0 THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF SERVICE www.tycrop.com TYCROP MANUFACTURING LTD. AND SHALL NOT BE USED AS DATE DRAWN BY EMERGENCY THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS...
  • Page 40 Rosedale, B.C. Canada V0X 1X0 THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF 50421006 WASHER FLAT ZP 3/8 www.tycrop.com TYCROP MANUFACTURING LTD. AND SHALL NOT BE USED AS DATE DRAWN BY THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS (MM/DD/YYYY)
  • Page 41 9880 McGrath Road, Rosedale, B.C. Canada V0X 1X0 THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF SERVICE INFLATE/DEFLATE www.tycrop.com TYCROP MANUFACTURING LTD. AND SHALL NOT BE USED AS DATE DRAWN BY EMERGENCY THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS (MM/DD/YYYY)
  • Page 42 ASSEMBLY DRAWING 9880 McGrath Road, Rosedale, B.C. Canada V0X 1X0 THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF www.tycrop.com TYCROP MANUFACTURING LTD. AND SHALL NOT BE USED AS DATE DRAWN BY THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS (MM/DD/YYYY)
  • Page 43 ASSEMBLY DRAWING 9880 McGrath Road, Rosedale, B.C. Canada V0X 1X0 THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF www.tycrop.com TYCROP MANUFACTURING LTD. AND SHALL NOT BE USED AS DATE DRAWN BY THE BASIS FOR THE MANUFACTURE OR SALE OF APPARATUS (MM/DD/YYYY)
  • Page 44 9880 McGrath Road, Rosedale, B.C. Canada V0X 1X0 THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY www.tycrop.com OF TYCROP MANUFACTURING LTD. AND SHALL NOT BE USED AS THE BASIS FOR THE MANUFACTURE OR SALE OF DATE DRAWN BY 10/04/2012 9:36:55 AM Pitr Mann (pklmann) APPARATUS WITHOUT PERMISSION.

  • Page 45: General Service Maintenance

    GENERAL SERVICE MAINTENANCE...
  • Page 47 Linings soaked with oil or grease must to be replaced, and repair the root cause of the leak to prevent reoccurrence. When machining drums do not exceed .120” over the original diameter. TYCROP SPECIALTY TRAILERS | GENERAL SERVICE | 7 - 1...
  • Page 48 Drain tanks daily to prevent build up moisture and contamination Refer to Pneumatic section for more service information Glad Hands When not in use, if possible, cover with dummy glad hands TYCROP SPECIALTY TRAILERS | GENERAL SERVICE | 7 - 2...
  • Page 49 Check lights daily, replace as needed using equivalent or better replacement General inspection See provincial guidelines Information may or may not apply depending on trailer options. See trailer specification for details TYCROP SPECIALTY TRAILERS | GENERAL SERVICE | 7 - 3...

  • Page 50: Lubrication

    LUBRICATION...
  • Page 52 For hinge dumping usage – grease weekly For less frequent use – grease as required Smoothflow Walking Floor See Walking Floor Manual Tippers Tailgate latching underside (as required depending on usage) TYCROP SPECIALTY TRAILERS | LUBRICATION | 8 - 1...

  • Page 53: Bolt Torque

    BOLT TORQUE...
  • Page 55 BOLT TORQUE CHART SAE GRADE 5 SAE GRADE 8 ASS’Y TORQUE ASS’Y TORQUE (IN - LBS) (IN - LBS) BASIC STRESS CLAMP CLAMP SIZE MAJOR AREA LOAD LUB. LOAD LUB. H-28 (LBS) R=.20 R=.15 (LBS) R=.20 R=.15 (INCH LBS) (INCH LBS) 4-40 .112...

  • Page 56: Recognizing Brake & Drum Problems

    RECOGNIZING BRAKE & DRUM PROBLEMS...
  • Page 58 RECOGNIZING & CORRECTING BRAKING PROBLEMS The following information deals with brake drum related problems, probable causes and possible solutions. This information is intended as a guide to help truck operators and service persons recognize brake drum and brake drum related problems. It offers suggestions to help correct those problems.
  • Page 59 4. Measure inside diameter to be certain drums have not been over machined (working surface diameter re-machined beyond manufacturer's recommendation), or worn beyond usable limits. (See BRAKE DRUM MACHINING section) 2.0 Uneven Brake Pull 2.1 Symptoms: Vehicle swerves to right or left when brakes are applied. 2.2 Cause: This can be caused by one or more of several conditions.
  • Page 60  Polished drums Worn or damaged braking system parts  Foreign matter on drums  Glazed lining  High friction lining  Improper lining to drum contact  Stretched brake shoes 3.3 Possible Solutions: Pull drums and inspect for above conditions (see DRUM PROBLEMS section) 4.0 Vehicle Vibration 4.1 Symptoms: While in motion, vehicle pulsates or vibrates when brakes are not applied.
  • Page 61 DRUM PROBLEMS & CONDITIONS 1.0 Heat Checked Drums 1.1 Condition: The braking surface of the drum exhibits a network of fine, hairline cracks, commonly called heat checking. 1.2 Cause: Heat created by brake applications first affects the portion of the braking surface in contact with the lining.
  • Page 62 effectiveness of the drum. At some time, one or two or more large cracks may develop eventually cracking through to the outside surface of the drum. 2.3 Correction: See cause and correction for blue drums and grease stained drums. Check and discard stretched brake shoes.
  • Page 63 3.6 Correction: Check brake system thoroughly to be certain it is functioning properly. Drum surface should be machined to eliminate raised spots and provide an even surface. If spots are too hard for cutting tool, surface can be refurbished by a drum grinder. If hot spots cannot be removed within re-wear and re-bore limits, drums should be replaced See BRAKE DRUM MACHINING section).
  • Page 64 5.2 Cause: Over greasing the brake camshaft bushing, worn camshaft bushings, or leaking oil seal are usually the causes of this condition. 5.3 Correction: Clean the brake drum and all adjacent metal brake parts with solvent. Replace faulty oil seals and remove excess grease from the camshaft. If brake lining is saturated with oil or grease, replace.
  • Page 65 7.2 Cause: Brake surface damage can be caused by abrasive material collecting in the rivet holes or by excessively worn brake blocks which permit the rivets to contact the drum surface. 7.3 Correction: Replace worn lining with bonded lining; or, if riveted lining is used, insert plugs (of same lining material) into rivet holes.
  • Page 66 9.2 Cause: Bell mouthing is often caused by pad pressure being diverted due to worn anchor pins and/or anchor pin holes. Since the open end circumference of the drum has less resistance to the pad pressure, it can be stretched by extreme brake force. 9.3 Correction: Bell mouth drums should be replaced.
  • Page 67 11.0 Polished Drums 11.1 Condition: Braking surface has mirror like finish. 11.2 Cause: Glazed lining surface has caused a slick surface to develop on the drum. The coefficient of friction is seriously impeded. This condition can result in' noisy or pulling brakes and longer vehicle stops.
  • Page 68 TIPS TO INCREASE DRUM LIFE & TO IMPROVE DRUM PERFORMANCE The outside of all drums should be kept clean. Mud, dirt, grease, rust, scale and other foreign matter trap heat and diminish the drum's performance. The inside of the brake drum and the brake lining should be kept free of grease, oil, dirt and other foreign matter.

  • Page 69: Height & Air Control Valve

    HEIGHT & AIR CONTROL VALVE...
  • Page 71 HEIGHT CONTROL VALVES Automatically adds air to, or exhausts air from air suspension to maintain a constant static design height. Does not respond to short duration dynamic changes in axle position. Pressure Protection Valve and Filter - on suspension supply line always use a PPV attached directly to air reservoir in the supply to the Height Control Valves.
  • Page 72 HEIGHT CONTROL VALVE ADJUSTMENT "Block Method" Trailer AR Series ADJUSTMENT PROCEDURE for a ONE or TWO HCV System Prior to adjustment, the vehicle must be in from air springs and system. Recheck for Retighten the 1/4" adjusting lock nuts at an unladen condition and supported on a proper ride height.
  • Page 73 HEIGHT CONTROL VALVE ADJUSTMENT Truck/Tractor ARD Series ADJUSTMENT PROCEDURE from air springs and vehicle system. Retighten the 114" adjusting lock nuts at for a ONE or TWO HCV System. Recheck for proper ride height. the adjusting blocks 24 48 inch lbs. Remove the wood locating pins that were NOTE: It may be necessary to shim Prior to adjustment, the vehicle must be in...
  • Page 74 INSTALLATION INSTRUCTIONS PERIODIC MAINTENANCE Bottom port (after valve subassembly) is Drain all moisture from air reservoir. Install valve sub-assembly to frame or ALWAYS connected to the air supply. Normal air system maintenance should be bracket as shown on appropriate and Connect air supply to bottom port with practised.
  • Page 75 INSTALLATION INSTRUCTIONS 1. These single valve system instructions apply pin into the adjusting block an bracket on valve. NEWAY AR-90 Series Trailer Air Suspensions, Loosen the 1/4" adjusting lock nut on the adjusting which have been installed in accordance with the block of Height Control Valve.
  • Page 77 KINGPIN...
  • Page 79 HOLLAND KINGPINS PRODUCT LINE...
  • Page 80 THE IMPORTANCE OF A “SAFE” CONNECTION. CAREFULLY-CONTROLLED Your fifth wheel and kingpin are two of the most important components on your trucks. That MANUFACTURING. connection is the heart of your operation, and At SAF-HOLLAND, we take quality control seriously. you need to know that it will be safe, reliable From the making of the steel to forging to delivery, and consistent every time you hit the road.
  • Page 81 DEMANDING TESTING. Because our customers depend on Holland kingpins to keep their equipment on the road, our testing process is the most comprehensive and demanding in the world. Every Holland kingpin must pass three major non-destructive test inspections before it receives the SAF-HOLLAND stamp of approval.
  • Page 82 THE HOLLAND ADVANTAGE. CHART I MUSHROOM SERIES KINGPINS All Holland kingpins deliver: 2˝ SAE KINGPINS HIGH IMPACT RESISTANCE. Proper alloy BRINELL UPPER selection and heat treatment provide the best STEEL MODEL HARDNESS COUPLER HOLES ALLOY (BHN) THICKNESS balance of hardness and impact resistance KP-T-809-CF 8630H 302-363...
  • Page 83 CHART II DOUBLE SPOOL KINGPINS 2˝ SAE KINGPINS BRINELL UPPER DIMENSIONS 8.0˝ DIA. STEEL MODEL HARDNESS COUPLER HOLES 3.06˝ ALLOY DIA. (BHN) THICKNESS 2.875˝ KP-T-880-C 8630H 302-363 .25˝ 2.88˝ 2.12˝ DIA. KP-T-880-E 8630H 302-363 .31˝ 2.88˝ 2.12˝ KP-T-880 8630H 302-363 .38˝...
  • Page 84 CHART IV 9.20˝ SQ. REPLACEABLE SERIES KINGPINS 9.00˝ SQ. 2˝ AND 3.5˝ SAE KINGPINS KINGPIN STEEL ALLOY BRINELL UPPER COUNTER 2.75˝ MODEL DIAMETER KINGPIN HOUSING HARDNESS COUPLER BORE (BHN) KP-0880 2˝ 8630H 4130H 302-363 .25˝ 1.56˝ KP-0881 2˝ 8630H 4130H 302-363 .31˝...
  • Page 85 ACCESSORIES GL-030-3000 TF-0110 KINGPIN GAGE KINGPIN LOCK The TF-0110 kingpin gage is a simple, multipurpose, The GL-030-3000 kingpin lock is constructed from a durable one-piece ductile iron casting. economical gage for indicating undersized 2˝ and 3-1/2˝ SAE kingpins in need of replacement. This With a 5/8˝...
  • Page 86 SAF’s legacy started in 1881 when Paul Zill, a blacksmith from Keilberg, Germany developed the Zill two-way plow for the agricultural industry. Mr. Zill’s blacksmith shop expanded into a small family operation as popularity for his plow grew and agricultural axles were added to the product line.
  • Page 87 KINGPIN REPLACEABLE KINGPIN SPECIFICATIONS and INSTALLATION INSTRUCTIONS HOLLAND REPLACEABLE KINGPINS PROVIDE: DIMENSIONS • Secure installation. • Ease and economy of replacement should wear or 9.00˝ SQ. damage occur to the kingpin. This series of kingpins is designed specifically for van and enclosed trailers, but can be used on other types of trailers as well.
  • Page 88 HOUSING INSTALLATION KINGPIN INSTALLATION RECOMMENDATIONS: INSTRUCTIONS: The housing is designed for welded installation into the Before starting installation work, verify upper coupler assembly. The design of the upper coupler that the trailer is securely chocked and is the responsibility of the installer and must be consistent supported to prevent the trailer from moving or falling.
  • Page 89 LANDING GEAR...
  • Page 91 LANDING OPERATING and GEAR MAINTENANCE PROCEDURES HITCH Mark V Landing Gear Before attempting to operate the landing gear, you must read and understand the following procedures: CAUTION • Perform all procedures in a lighted area clear of • Lifting and lowering of the trailer must always obstacles and other personnel.
  • Page 92 COUPLING INSTRUCTIONS STEP 4 STEP 1 Adjust trailer height so that the fifth wheel will Inflate tractor air suspension and back up close lift the trailer. to the trailer, centering the kingpin with the throat of the fifth wheel and STOP! DO NOT ATTEMPT TO COUPLE UNTIL STEPS 2 THROUGH 4 ARE COMPLETED.
  • Page 93 UNCOUPLING INSTRUCTIONS STEP 1 STEP 3 HANDLE ENGAGED Position the Shift landing gear tractor and to high speed and HANDLE trailer on engage crank DISENGAGED level ground, handle. clear of persons and obstacles. STEP 4 Extend landing gear until pads just touch STEP 2 the ground.
  • Page 94 MAINTENANCE PROCEDURES (con’t.) ALIGNMENT HARDWARE • Tighten or replace mounting bolts as • Using a square, necessary. check that both TRAILER • Inspect the mounting bracket for cracks or landing gear legs are VIEW other signs of damage. square with the SQUARE •...
  • Page 95 LANDING REPAIR GEAR PROCEDURES Mark V Landing Gear Manufactured after May 1, 1994 Before attempting to operate the landing gear, you must read and understand the following procedures: • DO NOT ATTEMPT TO REPAIR ANY LANDING • Always wear safety goggles. GEAR COMPONENT WITHOUT FOLLOWING THE •...
  • Page 96 TROUBLESHOOTING GUIDE Before beginning any repair or rebuild procedure, review the troubleshooting guidelines below. The guide can help you identify specific problems and remedies for your Mark V landing gear. (The item numbers referred to in the table are identified in the exploded view and parts list found on Page 7.) Problem Cause Correction...
  • Page 97 REPAIR AND REBUILD 5. Referring to Figure 3, remove the gears from the gearbox in the following order: INSTRUCTIONS A. Slide the idler gear (Item 6) off the idler gear shaft (Item 7). GEARBOX ASSEMBLY B. Slide the step gear (Item 14) off the drive 1.
  • Page 98 LEG DISASSEMBLY 1. For two-speed legs, disassemble the gearbox as ACCESS HOLE described in Steps 1-7, on Pages 3-4. 2. Remove the bolts (Item 17) and nuts (Item 18) from each end of the cross shaft (Item 16) and remove the cross shaft. 3.
  • Page 99 LEG ASSEMBLY 5. Place the washer (Item 31) and slide the bevel gear pin (Item 30) through the hole in the side 1. Slide the collar (Item 34) over the lift screw in of the lift screw, centering the pin in the lift screw. the inner leg assembly (Item 27, 28, or 29) with 6.
  • Page 100 9. Align the holes in the bevel pinion gear with the Figure 13 holes in the shaft (Item 2 or 19), partially insert the groove pin (Item 23) through the shaft and bevel pinion gear so that the shaft turns freely and the two gears are properly engaged.
  • Page 101 4 (2 req.) 24 19 63 (3 req.) 4 (2 req.) HEAVY DUTY OUTER LEG ASSEMBLIES (3 req.) (6 req.) TWO-SPEED 17 59 SINGLE-SPEED HEAVY DUTY INNER LEG ASSEMBLIES TWO SINGLE TWO SINGLE PART SPEED SPEED PART SPEED SPEED ITEM NUMBER SIDE SIDE...
  • Page 102 OUTER LEG ASSEMBLIES STANDARD HEAVY DUTY Single-Speed Two-Speed Travel Travel Leg Part Leg Part O O R R D D E E R R E E X X A A M M P P L L E E : : Length “A”...
  • Page 103 MOVING FLOOR...
  • Page 105 ® ® KEITH RUNNING FLOOR II SAE OWNERS MANUAL High Quality Ball Seal Interchangeable Cylinders Advanced Switching Valve External Check Valves Center Frame Design No Hydraulic Hoses Cross-Drive Support Strong Drive Frame Winged Bearings Compact Design Snapdown Bearings & Flooring 8.06.12...
  • Page 106 We at KEITH Mfg. Co. are very happy that you have decided to equip your trailer with the ® ® KEITH RUNNING FLOOR II DX unloading system. We take great pride in the fact that we manufacture the simplest and lowest maintenance self-unloading system available. ®...
  • Page 107 ® TABLE OF CONTENTS RUNNING FLOOR II WARRANTY AND SAFETY Warranty....................... Safety........................Safety Decals....................... OPERATION Safe Start-Up/Shut Down..................Driver Check List....................® Operation of Your Running Floor II DX Unloader..........Component Location Guide.................. 9-10 How It Works......................11-12 Plumbing Diagram....................Start-Up Check List....................
  • Page 108 RUNNING FLOOR II DX LIMITED WARRANTY (USA/CANADA) KEITH Mfg. Co. hereby warrants, only to the first owner of a new KEITH® RUNNING FLOOR II® DX unloader from the factory or selling distributor that the product shall be free from defects in material and workmanship for a period of one year after delivery to the first registered owner.
  • Page 109 A summary of the warranty conditions are as follows: • The warranty period is for the first equipment owner only • A warranty period of (1) one year for the entire Running Floor II DX unloader from date of sale by trailer manufacturer. •...

  • Page 110: Safety

    ® SAFETY RUNNING FLOOR II To Prevent Possible Injury or Death 1. Do Not Operate the floor with the doors closed. 2. Do Not Stand behind the trailer or in the discharge area when the floor is operating. 3. Do Not Make adjustments to the unloading mechanism with the floor operating. 4.

  • Page 111: Safety Decals

    ® SAFETY DECALS RUNNING FLOOR II...

  • Page 112: Safe Start-Up/Shutdown

    ® OPERATION RUNNING FLOOR II Safe Start-Up/Shutdown Set parking brake on truck and trailer. Open trailer doors fully and secure doors with provided chains or loop rings. ALWAYS have doors fully open! Do not, under any circumstances, engage the Power Take Off / Pump (P.T.O.) or WALKING FLOOR ® unloader with the doors of the trailer closed.

  • Page 113: Driver Check List

    ® OPERATION RUNNING FLOOR II Driver Check List Pre-trip Check: Trailer Empty Inspect hoses and connectors for damage and contamination. Clean all dirt and water from connectors before hooking up. Inspect drive unit for leaking fittings or hoses and visible damage. Open trailer door and inspect flooring for impact damage.

  • Page 114: Dx Unloader

    ® OPERATION RUNNING FLOOR II ® ® Operation of your KEITH Running Floor II DX Unloader UNLOADING 1. Before beginning to unload, make sure the trailer door(s) is/are open. ® ® 2. To unload with your KEITH Running Floor II DX system, pull the control valve handle all the way out.

  • Page 115: Component Location Guide

    ® OPERATION GUIDE RUNNING FLOOR II Component Location Guide Left Hand Controls Return Front of Trailer Pressure Serial Numbers are located underneath On/Off Ball Valve front stiffener plate. On/Off Ball Valve Handle Left hand controls Pull out to run Load/Unload Control Control Check Valves Valve Handle...
  • Page 116 ® OPERATION GUIDE RUNNING FLOOR II Component Location Guide Right Hand Controls Return Serial Numbers are located underneath Pressure front stiffener plate. On/Off Ball Valve On/Off Ball Valve Handle Right hand controls Pull out to run Check Valves Load/Unload Control Cylinders Valve Handle Control Valve...

  • Page 117: How It Works

    ® OPERATION RUNNING FLOOR II How It Works Initial State All slats/planks at discharge end. The first group of slats/planks Stage 1 moves under the load. Load does not move. Stage 2 The second group of slats/planks moves under the load. Load does not move.
  • Page 118 ® OPERATION RUNNING FLOOR II ® Running Floor II DX Drive How The System Works Unload Cycle Description- Phase One: Cylinder (#1), the left side cylinder, travels toward the front of the trailer. As it reaches the end, the #1 check valve is opened. This releases blocked oil, allowing cylinder (#2), the center cylinder, to travel.

  • Page 119: Plumbing Diagram

    ® OPERATION RUNNING FLOOR II Plumbing Diagram *NOTE: The pressure and return lines must attach to their proper ports on the switching valve. If you have any questions or problems, call KEITH Mfg. Co. at 800-547-6161. Start-Up Check List for the KEITH ® RUNNING FLOOR II ® DX System ®...

  • Page 120: Wet Kit Diagram

    ® OPERATION RUNNING FLOOR II Wet Kit Diagram 3/4" GRD 8 Hex Bolt Floor Speed in Relation to Engine RPM Example: With a P.T.O. output shaft speed rated at 118% of engine RPM, using a P51, P051, P5100 or PL27 type pump with dowelled housing and a 2 1/2” gear. The engine RPM in relation to the floor movement is as follows.

  • Page 121: Wet Kit Information

    ** Recommend pilot operated type ** Recommend Sun Hydraulics RPGC-LAN-CAM or equivalent *Note: It is critical that the relief valve is set at no less than 2800 PSI and no more than 3000 PSI. **Set Relief Valve at 3000 PSI. ** = TYCROP Recommendations...

  • Page 122: Switching Valve Adjustment

    ® TROUBLESHOOTING RUNNING FLOOR II Switching Valve Adjustment NOTE: This view is from the right side of the trailer. All cylinders are shown to the rear of the trailer.
  • Page 123 ® TROUBLESHOOTING RUNNING FLOOR II Switching Valve Adjustment Tools needed: (2) 9/16 inch open-end wrenches. Most switching valves are incorrectly replaced because they are out of adjustment. Always adjust the switching valve as described below. Use the ball valve to stop the drive unit. The ball valve is located toward the front of the drive unit, in front of the hydraulic cylinders.

  • Page 124: Switching Valve Troubleshooting

    ® TROUBLESHOOTING RUNNING FLOOR II Switching Valve Troubleshooting Problem: Cylinder (#1) moves toward the front of the trailer. Cylinder (#2) moves toward the front of the trailer. Cylinder (#3) moves toward the front of the trailer; then the system stops. Cause: The threaded rod nuts on the discharge end of the switching valve are not adjusted correctly.

  • Page 125: Check Valve Troubleshooting

    ® TROUBLESHOOTING RUNNING FLOOR II Check Valve Troubleshooting The exterior check valve is designed to vent oil from the return side of the cylinder. It does not direct pressurized oil into the cylinder. Unloading Problem: Cylinders (#1) and (#2) extend together toward the front of trailer. Cause: The check valve at the forward end of cylinder (#1) has malfunctioned.

  • Page 126: Replacing A Check Valve

    ® TROUBLESHOOTING RUNNING FLOOR II Replacing a Check Valve ® ® KEITH RUNNING FLOOR II Replacing a DX external check valve is a simple procedure. The tools required to do this are: - (1) 1/4” Allen wrench - (1) 1-1/4” Open end wrench DISASSEMBLY Before removing any bolts, run the cylinder away from the check valve in order to free it.

  • Page 127: Control Valve, Ball Valve Troubleshooting

    ® TROUBLESHOOTING RUNNING FLOOR II Control Valve, Ball Valve Troubleshooting Control Valve The control valve controls the direction of material movement (Load or unload). Hydraulic oil is directed through the valve by moving the valve handle in or out. When the system unloads.

  • Page 128: Hydraulic Cylinders Troubleshooting

    ® TROUBLESHOOTING RUNNING FLOOR II Hydraulic Cylinders Troubleshooting Hydraulic Cylinders Hydraulic cylinders are usually damaged from heat or foreign materials (Causing seals, wear sleeve, etc. to break down). The way to check the cylinders is to use an infrared heat detector or by touching each end of the cylinder barrel.

  • Page 129: Repairing Cylinders

    ® TROUBLESHOOTING RUNNING FLOOR II Repairing Cylinders To repair or replace the cylinder, you have to remove the hydraulic tubes and the check valves on each end of the cylinder that will be removed. There will be a total of twelve 5/8”...

  • Page 130: Keith ® Running Floor Ii ® Dx Oil Flow Diagram

    ® TROUBLESHOOTING RUNNING FLOOR II ® ® KEITH Running Floor II DX Oil Flow Diagram (Unloading Cycle)

  • Page 131: Suggested Preventive Maintenance Schedule

    ® TROUBLESHOOTING RUNNING FLOOR II Suggested Preventive Maintenance Schedule New Trailer: Check torque on barrel clamp bolts before first load and after the first week of operation. 5/8” bolts/135-lbs. Check torque on floor bolts after one week of operation. 5/16” bolts/22-lbs. 3/8”...

  • Page 132: Drive Frame & Related Components

    ® PARTS RUNNING FLOOR II Drive Frame & Related Components...
  • Page 133 ® PARTS RUNNING FLOOR II Drive Frame & Related Components ID # QUANTITY DESCRIPTION PART NUMBER Drive Frame & Related Components Drive Frame Assembly Includes items 1-18 Drive Frame Steel (1)(2) Channel Formed 4"x2 1/4"x3/16" w/frame Nut Bar Threaded 4.5" Cylinder Centers 04175101 Nut Bar Threaded 5.0"...

  • Page 134: Cross-Drive Assembly

    ® PARTS RUNNING FLOOR II Cross-Drive Assembly...
  • Page 135 ® PARTS RUNNING FLOOR II Cross-Drive Assembly Parts List ID # QUANTITY DESCRIPTION PART NUMBER Cross-Drive Assembly Cross-Drive 24 Slat 3.0" 4.5" Cylinder Center Set 02535501 Cross-Drive 24 Slat 3.5" 5.0" Cylinder Center Set 02520501 Includes items 25 & 26 Cross-Drive 24 Slat 3.0"...
  • Page 136 ® PARTS RUNNING FLOOR II Cylinder Assembly 41-2 42-2 43-2 43-1 41-1 42-1 ID # QUANTITY DESCRIPTION PART NUMBER Cylinder Assembly Cylinder 3.0" Assembly 04567901 Cylinder 3.5" Assembly 04568001 Includes items 34-51 Barrel Assembly 3.0" Cylinder 04560901 Barrel Assembly 3.5" Cylinder 04561001 Includes items 35 &...

  • Page 137: Cylinder Assembly

    ® PARTS RUNNING FLOOR II Cylinder Assembly ID # QUANTITY DESCRIPTION PART NUMBER Cylinder Assembly page 1.8 Head 3.0" Assembly Cylinder 03808501 Head 3.5" Assembly Cylinder 03811001 Includes items 39-46 Head 3.0" Cylinder 06372501 Head 3.5" Cylinder 06375501 Wiper Rod 45mm 84426605 41-1 Seal Rod Cylinder 45mm...
  • Page 138 ® PARTS RUNNING FLOOR II Hydraulic Tubes & Fittings for Left Hand Controls (see page 33 - 35) DX11 DX15 Front of Trailer On/Off Ball Valve Handle On/Off Ball Valve (see page 53-55) (See Page 47) Control Valve (see pages 43 &...
  • Page 139 ® PARTS RUNNING FLOOR II Hydraulic Tubes & Fittings for Left Hand Controls With or Without Restrictors (see pages 34 - 35) Control Valve (see page 43 & 44) Restrictor Valves (see page 50) D E T A I L D S C A L E 1 / 5 D E T A I L E Switching Valve...
  • Page 140 ® PARTS RUNNING FLOOR II Hydraulic Tubes & Fittings Part List Left Hand Controls DX-11, Cylinders on 4.5” Cyl. Centers DX-15, Cylinders on 4.5” Cyl. Centers DX-11, Cylinders on 5.0” Cyl. Centers DX-15, Cylinders on 5.0” Cyl. Centers Hydraulic Tubes & Fittings Part List PART # PART # PART #...
  • Page 141 ® PARTS RUNNING FLOOR II Hydraulic Tubes & Fittings Part List Left Hand Controls DX-11, Cylinders on 6.0” Cyl. Centers DX-15, Cylinders on 6.0” Cyl. Centers Hydraulic Tubes & Fittings Part List Left Hand Controls PART # PART # DX-11, 3.0" Cyl. on 6.0" Cyl. Centers QUANTITY DESCRIPTION DX-11, 6.0...

  • Page 142: Hydraulic Tubes & Fittings

    ® PARTS RUNNING FLOOR II Hydraulic Tubes & Fittings for Right Hand Controls (see page 37 - 39) DX11 DX15 On/Off Ball Valve (see page 47) Front of (Check Valve Trailer Adaptor Block) On/Off Ball R 52 Valve Handle (see page 53-55) Control Valve (see page 43 &...
  • Page 143 ® PARTS RUNNING FLOOR II Hydraulic Tubes & Fittings for Right Hand Controls With or Without Restrictors (see pages 38 & 39) Control Valve (see page 43 & 44) R54R R55R Restrictors (see page 50) Switching Valve (see page 45 & 46) Without Restrictors With Restrictors View from underneath...
  • Page 144 ® PARTS RUNNING FLOOR II Hydraulic Tubes & Fittings Part List Right Hand Controls DX-11, Cylinders on 4.5” Cyl. Centers DX-15, Cylinders on 4.5” Cyl. Centers DX-11, Cylinders on 5.0” Cyl. Centers DX-15, Cylinders on 5.0” Cyl. Centers PART # PART # PART # PART #...
  • Page 145 ® PARTS RUNNING FLOOR II Hydraulic Tubes & Fittings Part List Right Hand Controls DX-11, Cylinder on 6.0” Cyl. Centers DX-15, Cylinder on 6.0” Cyl. Centers PART # PART # KRFII-DX-11 & DX-15, Right Hand Controls. 6.0" CC QUANTITY DESCRIPTION DX-11 6.0 DX-15, 6.0 #R52 Tube...

  • Page 146: Check Valve Assembly

    ® PARTS RUNNING FLOOR II Check Valve Assembly Cylinder Rod Assembled Check Valve Hydraulic Tubes Assembled Check Valve Tubes and Clamps Assembled Check Valve Assembled Check Valve With Straight Connectors With Long Straight Connector p19-39 66914...
  • Page 147 ® PARTS RUNNING FLOOR II Check Valve Adaptor Block Assembled Assembled Check Valve Cylinder Rod Adaptor Block Hydraulic Tube Assembled Check Valve Adaptor Block with Tubes and Clamps Assembled Check Valve Assembled Check Valve Adaptor Block with one Adaptor Block with one Straight Connector Long Straight Connector p40 67119...
  • Page 148 ® PARTS RUNNING FLOOR II Check Valve Assembly and Check Valve Adaptor Block Assembly #ID QUANTITY DESCRIPTION PART NUMBER Check Valve Assembly Parts List Check Valve External Assembly w/Straight Connector 6520101 Includes items 77, 97, 97 Check Valve External Assembly w/Long Connector 6520102 Includes items 77, 97, 98 Check Valve External Assembly (no connecters)

  • Page 149: Control Valve Assembly

    ® PARTS RUNNING FLOOR II Control Valve Assembly...
  • Page 150 ® PARTS RUNNING FLOOR II Control Valve Assembly ID # QUANTITY DESCRIPTION PART NUMBER Control Valve Assembly Control Valve Load/Unload Assembly 02552701 Includes items 103-109 Body Control Valve 01049501 Spool Control Valve 03423201 Seal Kit Control Valve Load/Unload 03877901 Includes items 105-107 O-Ring 214 B-70 84381800 Wiper 1"...

  • Page 151: Switching Valve Assembly

    ® PARTS RUNNING FLOOR II Switching Valve Assembly ID # QUANTITY DESCRIPTION PART NUMBER Switching Valve Assembly Switching Valve Assembly SAE 03888901 Includes Items 124-154 Body Switching Valve 04504601 End Cap Right Switching Valve 04504701 End Cap Left Switching Valve 04504801 Poppet Switching Valve 03718901...
  • Page 152 ® PARTS RUNNING FLOOR II Switching Valve Assembly O-Ring 117 84377000 O-Ring 126 84378200 O-Ring 216 84382200 O-Ring Backup 8-216 84391600 O-Ring 908 84387000 O-Ring 912 84387400 O-Ring 916 84387800 Seal Rod 5/8" 84352200 Wiper Canned 5/8" Rod 84427200 6400-12-12 Straight 84685000 6408-12 M O-Ring Socket Plug 84687700...

  • Page 153: Ball Valve Assembly

    ® PARTS RUNNING FLOOR II Ball Valve Assembly ID # QUANTITY DESCRIPTION PART NUMBER Ball Valve Assembly Ball Valve 1" W/ Tees & Handle 84802600 Includes items 166-172 Handle Ball Valve 84802900 Washer Flat 6mm w/ball valve Bolt Hex GR8 6mmx1mmx10mm w/ball valve Bolt Socket Head GR8 6mmx1mmx30mm w/handle...
  • Page 154 ® PARTS RUNNING FLOOR II ELECTRIC ON/OFF BALL VALVE ASSEMBLY RETURN FROM THE SWITCHING VALVE PRESSURE TO THE SWITCHING VALVE RETURN TO THE TANK PRESSURE FROM THE PUMP INSTALLATION PRESSURE TO RETURN FROM THE SWITCHING THE SWITCHING REMOVE THE EXISTING BALL VALVE. THE BALL VALVE VALVE VALVE IS MOUNTED ON THE FRONT OF THE DRIVE FRAME...

  • Page 155: Electric On/Off Ball Valve

    ® PARTS RUNNING FLOOR II QUANTITY DESCRIPTION PART NUMBER ELECTRIC ON/OFF BALL VALVE PARTS LIST Handle Ball Valve 84802900 Washer Flat 6mm w/ball valve Bolt Hex GR8 6mm x 1mm x 10mm w/ball valve Blot Socket Head GR8 6mmx1mmx30mm w/handle Nut Hex 6mm x 1mm w/handle 2601-16-16-16 Tee...

  • Page 156: Restrictor Valve

    ® PARTS RUNNING FLOOR II Restrictor Valve Assembly 220-B 220-C 220A Restrictor Valve #185 is used in 3 different configurations 185-A, -B & -C. This is done by replacing fittings 198 or 199 & 200. Restrictor valve 185-A is used as front restrictor, restrictor valve 185-B is used as front restrictor on right hand DX-11 and restrictor valve 185-C is used as rear restrictor.
  • Page 157 ® PARTS RUNNING FLOOR II Electric Load/Unload Control Valve p51-67425...

  • Page 158: Electric Control Valve

    ® PARTS RUNNING FLOOR II QUANTITY DESCRIPTION PART NUMBER ELECTRIC LOAD/UNLOAD CONTROL VALVE PARTS LIST Electric Load/Unload Control Valve Assembly 3244601 Includes items 251-269 Electric ControlValve Body 3134701 Pilot Oeperated Check Valve 3138401 Ext Check Valve Spring Large 84453400 912 O-Ring 84387400 -12 Pilot Operated Spring End Cap 3860201...
  • Page 159 ® PARTS RUNNING FLOOR II SAE On/Off Ball Valve & Control Valve Handle Assemblies for DX11 & DX15 View from underneath 13" dimension is DX11 17" dimension is DX15 Left Side Right Side 13" 13" 17" 17" Dimensions are approximate, different drives can very by 1-1/4"...
  • Page 160 ® PARTS RUNNING FLOOR II SAE On/Off Ball Valve & Control Valve Handle Assemblies for DX11 & DX15 DX11 - 35" On/Off Handle DX11 - 50" Assembly On/Off Handle Assembly DX11 - 35" Control Handle Assembly DX11 - 50" Control Handle Assembly DX15 - 35"...
  • Page 161 ® PARTS RUNNING FLOOR II QUANTITY DESCRIPTION PART NUMBER On/Off Ball Valve & Control Valve Handle Assemblies DX11 & DX15 DX11 - 35" On/Off Ball Valve Handle Assembly 6625501 Included items 216, 231-233 & 236 DX11 - 35" On/Off Ball Valve Handle 6625101 DX11 - 35"...

  • Page 162: Front Shield Assembly

    ® PARTS RUNNING FLOOR II Front Shield Assembly ID # QUANTITY DESCRIPTION FRONT SHIELD ASSEMBLY Front Shield 96” Wide Assembly Includes items 182-189 Front Shield 96” Wide 14 Gauge Bearing Strip Front Shield 1/4”x2 7/8” Stiffener Angle Front Shield 1 1/2"x 1 1/2"x3/16” Rivet 3/16”x1/2”...

  • Page 163: Floor Components

    ® PARTS RUNNING FLOOR II Floor Components 275 (End View) QUANTITY DESCRIPTION PART NUMBER FLOOR COMPONETS Includes items 268, 269, 271-275, 277, 278 Floor Bolt Socket Head Dia. & Length are Variable Parts List Description Item Part Number Floor Slat #2188 822188SPCL FLOOR COMPONETS Nut Hex Nylock...
  • Page 164 ® PARTS RUNNING FLOOR II Floor Components 283 (End View) QUANTITY DESCRIPTION FLOOR COMPONETS Includes items 268-276 Floor Bolt Socket Head Dia. & Length are Variable Parts List Item Qty Description Part Number Floor Slat #2188 FLOOR COMPONETS Nut Hex Nylock Includes items 268-276 Seal Floor #1212 Floor Bolt Socket Head Dia.
  • Page 165 ® MAINTENANCE RUNNING FLOOR II Maintenance For Your New ® ® KEITH RUNNING FLOOR II DX and Hydraulic Wet Kit ® 1. For proper operation of your new RUNNING FLOOR II DX equipped trailer and wet kit, make sure the pressure and return lines are hooked up correctly. It is important to periodically inspect hoses and connectors for damage and contamination.

  • Page 166: Warranty Registration

    PLEASE FILL OUT AND RETURN IMMEDIATELY TO KEITH Mfg. Co. The warranty registration card must be completed and on file at KEITH Mfg. Co. in order for the warranty period to begin on the purchase date. If no purchase date is registered, the beginning of the warranty will be the date of the manufacture if no other date can be determined.
  • Page 167 Warranty Return Policy 1. Contact KEITH Mfg. Co. at 1-800-547-6161 or techdept@keithwalkingfloor.com for a “Returned Goods Authorization” (RGA) number before returning any item for repair or replacement. The following information is needed to ensure parts are returned as quickly as possible.
  • Page 168 SUSPENSION...
  • Page 176 ® INTRAAX TOP-MOUNT SPECIFICATIONS AANT 23K / AAT 23K / AAT 25K AAT 30K / AAEDT 30K LIT NO: L600 DATE: April 2012 REVISION: F TABLE OF CONTENTS APPLICATIONS ..............2 - 4 SPECIFICATIONS Suspensions —...
  • Page 177 INTRAAX ® TOP-MOUNT SPECIFICATIONS APPLICATIONS AANT 23K AAT 23K *CAPACITY 23,000 lbs. (10 400 kg) 23,000 lbs. (10 400 kg) TRAILER TYPES UNITED STATES MEXICO, CENTRAL UNITED STATES MEXICO, CENTRAL & CANADA & SOUTH AMERICA & CANADA & SOUTH AMERICA Container Chassis None Container Chassis...
  • Page 178 INTRAAX TOP-MOUNT SPECIFICATIONS ® APPLICATIONS AAT 25K AAT 30K *CAPACITY 25,000 lbs. (11 300 kg) 30,000 lbs. (13 600 kg) 25,000 lbs. axle (11 300 kg) TRAILER TYPES UNITED STATES MEXICO, CENTRAL UNITED STATES MEXICO, CENTRAL & CANADA & SOUTH AMERICA &...
  • Page 179 INTRAAX ® TOP-MOUNT SPECIFICATIONS APPLICATIONS AAEDT 30K (Extreme-Duty) *CAPACITY 30,000 lbs. (13 600 kg) TRAILER TYPES UNITED STATES MEXICO, CENTRAL & CANADA & SOUTH AMERICA Logger Platform Chip Van Tanker Dump Grain Dump Logger Sugar Cane AXLE DATA 5-inch AXLE ARRANGEMENT Single;...
  • Page 180 INTRAAX TOP-MOUNT SPECIFICATIONS ® FRAME BRACKET OPTIONS INTRAAX ® suspensions have a wide array of frame bracket options; weld-on, bolt-on, side-mount bolt-on, etc. Some of these options are available for specific trailer applications and ride heights. When inquiring about specific frame bracket options, please work with your customer service representative. AXLE BEARINGS SPINDLE...
  • Page 181 INTRAAX TOP-MOUNT SPECIFICATIONS ® NOTES: ____________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________...
  • Page 182 INTRAAX ® TOP-MOUNT SPECIFICATIONS This Page Intentionally Left Blank L600 F...
  • Page 183 www.hendrickson-intl.com Trailer Commercial Vehicle Systems 866.RIDEAIR (743.3247) Hendrickson Canada Hendrickson Mexicana 2070 Industrial Place SE 330.489.0045 250 Chrysler Drive, Unit #3 Av. Industria Automotriz #200 Canton, OH 44707-2641 USA Fax 800.696.4416 Brampton, ON Canada L6S 6B6 Parque Industrial Stiva Aeropuerto 905.789.1030 Apodaca, N.L., México C.P.
  • Page 231 SLACK ADJUSTERS...
  • Page 257 BRAKE CHAMBERS...
  • Page 264 TRAILER PARTS...
  • Page 266 CROSS BRACES CODE DESCRIPTION 1044-1129 STEEL CROSS MEMBER - FRONT - MARK3 1044-1128 STEEL CROSS MEMBER - MIDDLE - MARK3 1044-1134 STEEL CROSS MEMBER - REAR - MARK3 TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OWNERS MANUAL | 1...
  • Page 267 HYDRAULIC PRESSURE GAUGE CODE DESCRIPTION 03-45933B HYDRAULIC PRESSURE GAUGE ASM 0001-3456 HYDRAULIC GAUGE 0-5000 PSI KINGPIN CODE DESCRIPTION 0003-0524 UPPER COUPLER ASM 36" BOLT-IN 63031010 KINGPIN 5/16 BP BOLT-IN TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OWNERS MANUAL | 2...
  • Page 268 WASHER - FLAT GR8 METALOY 5/8 63051013 LAND-LEG ASSY 2/SPD 16-1/2 63052004 LAND-LEG/PAS SIDE S/SPEED 16.5 63052012 LAND-LEG DRIVE SIDE 2 SP 16.5 63051021 CROSS SHAFT/LAND-LEG 71" 63051038 CRANK HANDLES TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OWNERS MANUAL | 2...
  • Page 269 BASIC LIGHTING LED 0003-7273 HARNESS KIT - SF 03-43615D INTERIOR WORK LAMP - WHITE LED MUD FLAPS CODE DESCRIPTION 0002-9875 LANDING LEG MUDFLAP ASM 0003-2451 MUDFLAP NEW COPORATE LOGO TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OWNERS MANUAL | 4...
  • Page 270 65101515 WEAR PAD BUSHING 64204029 4-S2M ECU WABCO ABS 57121287 SLACK 6" AUTO-10SPLN-SQ 0004-3348 SPG-BRK 3030 LIFESEAL L/S-HALD 65106534 SHOCK-BOLT KIT - INTRAAX 03-26981B LEVELING VALVE BRACKET 23K TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OWNERS MANUAL | 4...
  • Page 271 KEITH FLOOR ASM, #2190 (SG-SG) 1100-1853 RUN FLR II -KIT53'ALUS&F #2190 03-30557B HYDRAULICS - WALKING FLOOR 1103-9089 HYDRAULIC TUBING ASM WF 0002-9916 HYDRAULIC TUBE - FORMED 1103-9987 HYDRAULIC TUBE FORMED REAR TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OWNERS MANUAL | 5...
  • Page 272 HUBSEAL STEMCO GUARDIAN /F24 55133002 HUBOMETER MNT BRKT F24 55133250 HUBOMETER KM 275/70R X 22.5 78011026 OIL TRAXON 80W90 PER LITRE VENT SCREEN CODE DESCRIPTION 0003-0704 VENT SCREEN ASSEMBLY TYCROP SPECIALTY TRAILERS | MOVING FLOOR TRAILER | OWNERS MANUAL | 6...

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