BT SWE100 Repair Manual
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BT SWE100 Repair Manual

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Repair manual
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SWE100, 120, 120L, 120S, 140, 140L, 200D
Applies from serial number: 6061850-
Order number: 258946-120
Issued: 2012-08-30 TP
© BT Industries AB
https://www.besttruckmanuals.com/

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Do you have a question about the SWE100 and is the answer not in the manual?

Questions and answers

Marek
January 22, 2025

Mswe120S what holds load wheel axel ?

0
2 comments:
Marek
February 22, 2025

Load wheel is secured either with special clip-between frame and edge of the load wheel

0
Mr. Anderson
May 14, 2025

The load wheel axle on the BT SWE100 is held by a screw, bracket, and locking ring.

This answer is automatically generated

0
Marek
March 23, 2025

Message 5-OH on the display when tiller handle is activated -all is working but this message is flushing in little triangle.

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Summary of Contents for BT SWE100

  • Page 1 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D Applies from serial number: 6061850- Order number: 258946-120 Issued: 2012-08-30 TP © BT Industries AB https://www.besttruckmanuals.com/...
  • Page 2 Chapter 25 Electrical components and wiring diagrams - 25.2.3 - Wiring diagram updated This manual contains information on the following trucks: T-Code Model: Serial number SWE100 SWE120 SWE120L SWE140 SWE140L SWE200D SWE120S © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D https://www.besttruckmanuals.com/...

  • Page 3: Table Of Contents

    Show parameters ............. 6-9 6.5.3 Setting the parameters ........... 6-10 6.5.4 Operator parameters ............6-11 Factory pre-set operator parameters ......6-12 6.5.5 Service parameters ............6-13 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 1 – 1 https://www.besttruckmanuals.com/...

  • Page 4: Contents

    Components ................10-1 10.3 Removing the gear from the truck (not applicable for SWE120S) 10-2 10.4 Removing the gear from the truck (not applicable for SWE120S) 10-4 1 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 5 17.3.1 Emptying the hydraulic tank ........... 17-5 17.3.2 Hydraulic system, bleeding ..........17-5 Cylinders with bleeding valve ......... 17-5 Cylinders without bleeding valve ........17-5 17.4 Hydraulic connections 6230 ............17-6 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 1 – 3 https://www.besttruckmanuals.com/...
  • Page 6 Main charging ..............19-4 Equalising charging ............19-4 Charging completed ............19-4 20 – Appendices ..................20-1 20.1 General ..................20-1 21 – Technical data ................21-1 1 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 7 27.2.2 Markings according to Standard ........27-2 Abbreviations ..............27-2 Marking examples ............27-2 27.3 Pressure vessels ................27-3 27.3.1 Gas struts ............... 27-3 27.4 Sorting categories................. 27-4 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 1 – 5 https://www.besttruckmanuals.com/...
  • Page 8 Contents T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 1 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 9: General Introduction

    - Information about electrical components and wiring diagrams - Hydraulics diagram - List of required tools - Information about general tightening torques - Specifications for oil and grease - Technical data © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 2 – 1 https://www.besttruckmanuals.com/...

  • Page 10: Warning Symbols

    The text below the pictograms provide additional information, such as: ‘s’: spanner size, ‘n’: number of screws and, where required, ‘T’: the recommended tightening torque. 2 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 11: General Safety Rules

    • heated paint gives off harmful gases. Therefore remove the paint at least 100 mm around the welding/grinding area using sanding equipment or paint remover when welding or grinding a painted area. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 3 – 1 https://www.besttruckmanuals.com/...

  • Page 12: Electrical System

    Note! Risk of short circuit that may damage electrical components. Do not break the warranty seal on the PCBs. 3 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 13: Safe Lifting

    Risk of crushing – a poorly chocked truck may fall. Never work under a truck that is not blocked with supports or secured by a lifting device. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 3 – 3 https://www.besttruckmanuals.com/...
  • Page 14 General safety rules Safe lifting T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 Denna sida är avsiktligt lämnad tom 3 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 15: Installation

    • Do not put tools or other metal objects on the battery. This can lead to a short circuit or explosion. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 4 – 1 https://www.besttruckmanuals.com/...

  • Page 16: Install Battery

    6. Check or enter the parameters for the battery and battery charger. See the section Adjusting battery and battery charger parameters in this chapter. 7. Function test the truck before using it. 4 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 17: Programming Pin Codes

    Driver profile 10 must therefore be stated as 0 (zero). 4. Turn off the truck by pressing the OFF button. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 4 – 3 https://www.besttruckmanuals.com/...

  • Page 18: Standards For Pin Codes

    1930 Block 8 4731 1022 5377 3257 7334 9009 7881 8843 7436 2876 Block 9 3162 5878 2828 1910 6907 2136 5730 2957 7691 3242 4 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 19: Setting The Parameters

    Separate information about the truck specific parameters are good to have e.g. in case of truck breakdown, since the information cannot be received in another way. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 4 – 5 https://www.besttruckmanuals.com/...

  • Page 20: Adjusting The Parameters For Collision Sensor (Option)

    If you set the parameter value for the collision sensor at 0 (zero) this means that the collision sensor and the log function are turned off. 4 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 21: Programming Pin For Resetting The Truck

    110. Note! Only 134 Ah, 174 Ah and 201 Ah battery sizes may be used when using a Hawker Evolution battery. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 4 – 7 https://www.besttruckmanuals.com/...
  • Page 22 109 and 110 only need to be changed if the truck is equipped with a built-in charger and the value of factory parameter 1101 has been set to 1. 4 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 23: Parameter 107 - Battery Size

    107 is set for normal handling of the truck. Other applications may require a different adjustment of parameter 107. Check that the parameter adjustment is right using the instructions below. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 4 – 9 https://www.besttruckmanuals.com/...

  • Page 24: Verifying The Parameter Adjustment For Free Ventilated Batteries (Lead/Acid Batteries)

    Note! Each change must be followed by renewed verification of the parameter setting. Battery type Battery voltage at rest, U Hawker Evolution/Exide 24.24 V 4 – 10 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 25: Function And Safety Check

    Check acid and charging level Fork carriage Investigate damage, remove dirt etc. Support arms Investigate damage, remove dirt etc. Mast Investigate damage, remove dirt etc. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 4 – 11 https://www.besttruckmanuals.com/...
  • Page 26 Installation Function and safety check T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 Denna sida är avsiktligt lämnad tom 4 – 12 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 27: Maintenance

    12 months, whichever occurs first. The order in the maintenance schedule is not optimal for the working order; it is simply sorted according to the C codes. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 5 – 1 https://www.besttruckmanuals.com/...
  • Page 28 Secure the paper holder strap if necessary Qmax XXXX kg M-PLATE *The M-label is only affixed on specially produced trucks. 5 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 29 (Option). Inspect the fork stop screws (SWE120S) Check that the battery locks are attached and work properly, also check the bracket on the battery tray. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 5 – 3 https://www.besttruckmanuals.com/...
  • Page 30 750h/12m Estimat ed time 0560 Platform Check for cracks and damage 1:30 minutes. and mountings Check the spring, and that the platform returns to upright position. 5 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 31 Maximum permitted gap: 0.5 mm. Measuring must be done around the entire pressure disc, both on the inside and the outside. Clean the brake. f,g,h © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 5 – 5 https://www.besttruckmanuals.com/...
  • Page 32 Check for wear on support arm wheels Check whether the swivel wheel swings freely 1.Not applicable for SWE120S Wheels Standard Minimum measurements, mm dimensions, Drive wheels Castor wheel 5 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 33 Check that the braking function is activated in both upper and lower tiller arm positions. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 5 – 7 https://www.besttruckmanuals.com/...
  • Page 34 Clean and check that there is no play between the steering box and the heat dissipation plate. Check and tighten the cable connections. Check all switches and sensors. 5 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 35 Maintenance Maintenance schedule Order no.. Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 5 – 9 https://www.besttruckmanuals.com/...
  • Page 36 Inspect the lifting cylinder for correct mounting Inspect the lifting cylinder (support arm lift) for leaks Inspect the cylinder (support arm lift) for correct mounting 5 – 10 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 37 7120". Check the adjustment of the lifting chains 500 h See section "18.3 Main lift chain system 7120". Lubricate the inside surfaces of beam flanges © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 5 – 11 https://www.besttruckmanuals.com/...
  • Page 38 Maintenance Maintenance schedule T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 — End of section — 5 – 12 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 39: Functions And Parameters

    Text within square brackets [ ] refers to the electrical component names in the truck's wiring diagram. {High} means ≈ 24 V and {low} ≈ 0 V unless otherwise stated. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 1 https://www.besttruckmanuals.com/...

  • Page 40: Symbols On Keypad And Display

    ON button This button is used to start the truck and confirm entered settings OFF button Error code Battery charge as a percentage Parameter Hour meter 6 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 41: Operating Principle

    Tiller arm sensor in drive position activates [B60] [T1:INP. TILLER ARM IN DRIVE POS] {low}. conditions The main contactor output voltage goes {low} [T1:OUT. MAIN CONTACTS] The main contactor closes [Q10]. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 3 https://www.besttruckmanuals.com/...
  • Page 42 The excess energy, in the form of electricity, is fed back to the battery [G1] helping to recharge it. The mechanical brake [Q1] is activated when the truck stops. [T1:OUT.BRAKE RELEASE] goes {high}. 6 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 43 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 5 https://www.besttruckmanuals.com/...
  • Page 44 13. Support arm lowering (SWE120L, 140L, 200D) Preceding event(s) Start the truck or commence support arm lift. Action(s) Press the button for support arm lowering [A5:S22]. 6 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 45 The pulsed current fed to the drive motor is proportional to speed control actuation. The maximum travel speed is determined by operator parameter 7. “SLO” is displayed (lights continuously). © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 7 https://www.besttruckmanuals.com/...

  • Page 46: Hour Meter

    Value 4 = Pump motor time Total time the pump motor has been in use. Value 5 = Remaining time until next service. Parameter 101 controls the initial value. 6 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 47: Parameters

    2. Release the horn button when what you wish to view is displayed. 3. To scroll between the settings for each mode above, turn the speed control. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 9 https://www.besttruckmanuals.com/...

  • Page 48: Setting The Parameters

    5. Confirm the setting by pressing once more on the horn button. The parameter symbol lights continuously once again. 6. Complete the programming by pressing the OFF button. 6 – 10 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 49: Operator Parameters

    Determines the maximum speed, % travel speed. Maximum 30/100 Determines the truck's speed in turtle maximum travel speed mode, % when the turtle mode has been activated. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 11 https://www.besttruckmanuals.com/...

  • Page 50: Factory Pre-Set Operator Parameters

    1 and 4-10. To regain the factory settings, these values must be entered anew, either manually or via a PC/PDA. 6 – 12 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 51: Service Parameters

    CAN key. Hour counter Determines a time value for the hour option meter. Fore more information, see the Hour meter section in this chapter. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 13 https://www.besttruckmanuals.com/...
  • Page 52 1. 1 = Lead/acid battery 2 = Hawker Evolution battery. Size 134Ah, 174Ah, 201Ah. 3 = Exide gel-battery For more information, see the Installation chapter. 6 – 14 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 53 % decelerate when the forks are higher than 1.8 m and the speed control is turned in the opposite direction to the travel direction. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 15 https://www.besttruckmanuals.com/...
  • Page 54 0 = Off speeds 1 = On Activate Activate automatic lowering of the support automatic arms lowering of the 0 = Off support arms 1 = On 6 – 16 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 55: Factory Parameters

    Requires SEU 1004 ConfOption 0/255 Requires SEU Func1Arg1 1005 ConfOption 0/255 Requires SEU Func1Arg2 1006 ConfOption 0/255 Requires SEU Func1Arg3 1007 ConfOption 0/255 Requires SEU Func1Arg4 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 17 https://www.besttruckmanuals.com/...
  • Page 56 Requires SEU 1019 ConfOption 0/255 Requires SEU Func4Arg1 1020 ConfOption 0/255 Requires SEU Func4Arg2 1021 ConfOption 0/255 Requires SEU Func4Arg3 1022 ConfOption 0/255 Requires SEU Func4Arg4 6 – 18 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 57: Matrix For Hardware/Software Compatibility

    • Value 1 = 8 kHz Transistor regulator Factory parameter 1024 Value = 0 Value = 1 243428/-001/-002 Not permitted 246889/-001/-002 246890/-001/-002 7513528-001/-newer recommended 7513526-001/-newer 7513527-001/-newer © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 6 – 19 https://www.besttruckmanuals.com/...
  • Page 58 Functions and parameters Parameters T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 6 – 20 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 59: Troubleshooting

    With some errors, the emergency travel mode will not operate. In this case, it is not possible to receive information about the error. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 1 https://www.besttruckmanuals.com/...

  • Page 60: Troubleshooting Methods

    åtgärder När uppstod problemet? Vilka funktioner är påverkade? Vilka förhållanden utlöste problemet? Identifiera alla delar som kan orsaka problemet. Använd vid behov kopplingsschema. 7 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 61: Concluding Troubleshooting

    återfyllda till korrekt nivå hör av dig igen och berätta support till servicetekniker i fält. hur du löste problemet. Återskapa samma förutsättningar som gällde när problemet först uppstod © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 3 https://www.besttruckmanuals.com/...

  • Page 62: Error Code History

    If the error code log contains more than one error code, the codes can be displayed by pressing repeatedly on the speed control. 7 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 63: Error Code System

    Code Description 00-09 Miscellaneous error codes. 10-19 Error codes related to CAN. 20-39 Error codes for specific units. 40-59 Error codes for short-circuited outputs. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 5 https://www.besttruckmanuals.com/...

  • Page 64: Error Codes

    No event. Truck can be operated as usual. Time for service. Check the service counter (hour meter S). Maybe it was not reset following the most recent service intervention. 7 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 65 The main contactor is open. CAN communication error. Check: • connections and wiring harness • cables 119 and 120. • logic card in tiller arm handle. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 7 https://www.besttruckmanuals.com/...
  • Page 66 • Drive the truck less intensively. • Check whether dirt has accumulated around the transistor regulator. Too much dirt can cause insufficient cooling of the transistor regulator. 7 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 67 • Internal transistor regulator error. • Restart the truck. • Reprogram the truck. • If the error persists, change the transistor regulator. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 9 https://www.besttruckmanuals.com/...
  • Page 68 • Restart the truck. • Replace the logic card in the tiller arm handle. • If the error persists, change the transistor regulator. 7 – 10 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 69 • cables 119 and 120 • the logic card in the tiller arm handle and replace it if necessary. If the error continues, change the transistor regulator.. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 11 https://www.besttruckmanuals.com/...
  • Page 70 Transistor regulator stops all functions. The transistor regulator detects a short-circuit in the power supply unit. Check: • the motor wiring harness • the motor • the transistor regulator. 7 – 12 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 71 • the transistor regulator. 3.526 Transistor regulator stops all functions. The current measuring in the transistor regulator is defective. Internal transistor regulator error. Replace the transistor regulator. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 13 https://www.besttruckmanuals.com/...
  • Page 72 Transistor regulator stops all functions. The transistor regulator has detected an internal problem in the AD converter. • Internal transistor regulator error. • Replace the transistor regulator. 7 – 14 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 73 The main contactor is open. Unknown error in the transistor regulator. • Internal transistor regulator error. Reprogram the transistor regulator. • If the error persists, change the transistor regulator. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 15 https://www.besttruckmanuals.com/...
  • Page 74 Transistor regulator stops all functions. The circuit between the transistor regulator and the main contactor coil is open. Check: • connections and wiring harness • the main contactor. 7 – 16 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 75 Change transistor regulator. 3.583 Transistor regulator stops all functions. Internal transistor regulator voltage supply is not switched on. Internal transistor regulator error. Change transistor regulator. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 17 https://www.besttruckmanuals.com/...
  • Page 76 Safety speed, raising and lowering the Excessive pump motor current forks not working. feedback at start-up and in holding mode. Defective current sensor in the transistor regulator. Change transistor regulator. 7 – 18 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 77 Transistor regulator stops all functions. The transistor regulator output to the lowering valve is open. Check: • connections and wiring harness • the lowering valve coil. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 19 https://www.besttruckmanuals.com/...
  • Page 78 Inspect the connections and wiring harness. 8.021 No event. Truck can be operated as usual. The battery charger has detected low battery voltage. Check battery status. 7 – 20 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 79 No event. Truck can be operated as usual. If the error code is shown when charging with a built-in charger, parameter 109 is set wrongly. Check service parameter 109. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 21 https://www.besttruckmanuals.com/...
  • Page 80 Check option parameters. 8.124 Safety speed, raising and lowering the Spider expansion unit 2 programme forks not working. warning. Check option parameters. 7 – 22 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 81: Troubleshooting Chart

    • The truck cannot be driven. • The truck can be driven but only at reduced speed • The truck can be driven but behaves abnormally • Defective hydraulic functions. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 23 https://www.besttruckmanuals.com/...

  • Page 82: The Truck Cannot Be Driven

    • Defective sensor position. Tiller arm handle always "On" in Damaged wiring harness or Travel mode incorrect plus/minus current feed Transistor regulator, input Broken transistor regulator. [T1:95]. 7 – 24 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 83: Truck Only Travels At Reduced Speed

    Motor cable connections • One of the phases U, V, W is not connected • Broken cable Mechanical brake • Partially applied brake • Incorrect gap. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 25 https://www.besttruckmanuals.com/...

  • Page 84: The Truck Can Be Driven But Behaves Abnormally

    Pulse sensor [B11] Defective, dirty or disconnected pulse transducer [B11] Motor cable connections • One of the phases U, V, W is not connected • Broken cable 7 – 26 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 85: The Truck Travels, But Some Functions Do Not Work

    Replace one node at a time and to upload new backup values. implement the corresponding logic card [A5] Select “Copy configuration to measure. See 17.2 and 16.5.2 primary unit: ICH” © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 27 https://www.besttruckmanuals.com/...

  • Page 86: Defective Hydraulic Functions

    • No current or voltage through/ across the pump motor [M3] • Voltage across the pump motor [M3], but no current through it 7 – 28 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 87 Logic card [A5] faulty Replace the logic card Defective transistor regulator Replace the transistor regulator [T1] Factory parameter 1023 Check the parameter value settings © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 29 https://www.besttruckmanuals.com/...
  • Page 88 DRIVER” defective Voltage across the Break in the proportional valve's Replace the hydraulic unit proportional valve's coil [Q4], coil [Q4] but no current through it 7 – 30 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 89: Built-In Test Function

    On: 2 Off: 0 Fork under mast sensor #1 On (0V): Down Off (>5V): Up Input/output status, transistor regulator [T1] Input/output status, logic card [A5] © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 31 https://www.besttruckmanuals.com/...

  • Page 90: Digital Input/Output Status

    [xxx] in the table is the component designation {nn} in the table is the wiring number in the electrical wiring diagram. 7 – 32 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 91 [Q22] OUT. FORK VALVE Off: Valve closed Support arm valve active. On: Valve open [Q23] OUT. SUPPORT ARM ‘ Off: Valve closed VALVE Not assigned © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 33 https://www.besttruckmanuals.com/...
  • Page 92 Spare Not assigned (Digital out 4) Not assigned Not assigned Not assigned Not assigned 1.Only applies to SWE100. 2.Applies only to SWE120L, 140L and 200D. 7 – 34 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 93: Test Function "10" - Logic Card

    [S113] Centre option button, left side On: Button depressed [S206] Innermost option button, left On: Button depressed side [S111] ‘ Not assigned Not assigned © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 35 https://www.besttruckmanuals.com/...

  • Page 94: Test Function "12" - Expansion Unit Seu (Option)

    Digital input 7 Digital input 8 Digital output 1 Digital output 2 Digital output 3 Digital output 4 Not assigned Not assigned ‘ Not assigned Not assigned 7 – 36 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 95: Test Function For The Display

    3. Enter the appropriate PIN code. Note: Without pressing the ON button. 4. Keep the horn button depressed until “d” is displayed, then release All segments and symbol icons must flash sequentially. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 7 – 37 https://www.besttruckmanuals.com/...
  • Page 96 Troubleshooting Test function for the display T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 7 – 38 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 97: Chassis 0000

    3. Adjust the lateral guides so that there is no play but so that the lowering does not jam. 4. Lock the adjustment screws position with the locking nut. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 8 – 1 https://www.besttruckmanuals.com/...

  • Page 98: Adjusting The Kneeling Action

    2. Loosen the cylinder (a) if the gap is incorrect (6 mm Allen) 3. Place a suitable number of shims 7501642 under the cylinder (a). 4. Tighten the cylinder. 5. Check that the gap is correct. 8 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 99: Motor Mounts 0450

    5. Unfasten the battery connector and the battery cable bracket. 6. Install the threaded M16 bar. See section "Tools". 7. (1) Washer and nut on the top side. (2) Screw the shaft into the © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 8 – 3 https://www.besttruckmanuals.com/...
  • Page 100 12. Unload the springs by prying up the bracket using the threaded bar. Note: Check that the bushings do not get stuck or become damaged during reassembly. 8 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 101: Disassembling The Platform

    4. Loosen all 8 screws securing the bracket, which the spring clamp is pushing against. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 8 – 5 https://www.besttruckmanuals.com/...
  • Page 102 5. Relieve the spring using a crowbar or a large screwdriver and carefully remove the bracket. 6. Pull out the axle and replace the part(s) that should be replaced. 7. Install in reverse order. 8 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 103: Electric Drive Motor 1700

    9 – Electric drive motor 1700 9.1 Components Pos. Description Speed sensor Connection, motor cables Motor: SWE120L/140/140L/200D 1.5kW Motor: SWE100/120/120S 1.0kW Temperature sensor Dust shield © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 9 – 1 https://www.besttruckmanuals.com/...

  • Page 104: Disassemble The Motor From The Truck

    X5 and X60. 3. Loosen the operating console's mounting screws (a) and remove the operating console and tiller arm. 4. Remove the brake's cable connection Q1. 9 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 105 Tighten the 4 drive motor mounting screws (a). The screws are tightened cross-wise in two stages. In other words, do not tighten too much the first time. See section "9.3 Tightening torques – Drive motor". © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 9 – 3 https://www.besttruckmanuals.com/...
  • Page 106 Electric drive motor 1700 Disassemble the motor from the truck T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 9 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 107: Tightening Torques - Drive Motor

    7. Remove the masking tape. The temperature sensor should now be completely covered by steel plastic. 8. Following curing, it is recommended to apply another layer of plastic steel. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 9 – 5 https://www.besttruckmanuals.com/...

  • Page 108: Cleaning

    After cleaning, dry the components thoroughly. The easiest way is by heating. Note: Windings and insulation must not be heated over 125°C and not for longer than 6 hours. 9 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 109 Electric drive motor 1700 Cleaning Order no.. Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 Denna sida är avsiktligt lämnad tom © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 9 – 7 https://www.besttruckmanuals.com/...
  • Page 110 Electric drive motor 1700 Cleaning T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 9 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 111: Drive Gear 2550

    The drive gear is combined with the motor and brake assembly in a complete drive unit. The complete overhaul of the drive gear must be performed by the supplier. 10.2 Components Description Drive gear Screw © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 10 – 1 https://www.besttruckmanuals.com/...

  • Page 112: Removing The Gear From The Truck (Not Applicable For Swe120S)

    7. Insert a 30 mm plug in the hole in the gear housing to prevent oil leakage when the gear is removed from the truck. 8. Remove the cable duct. 9. Install the threaded M16 bar. 10 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 113 13. Lift a further 100 mm, a total of 225 mm and pull it out to the rear edge. Steps 12, 13 Install in reverse order. Please note the risk of crushing when installing the unit. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 10 – 3 https://www.besttruckmanuals.com/...

  • Page 114: Removing The Gear From The Truck (Not Applicable For Swe120S)

    11. Put down the gear and pull it out to the rear edge. Install in reverse order. Put a wooden block under the gearbox later to facilitate subsequent reassembly. 10 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 115: Brakes 3180

    In normal use, the brake should not require any maintenance. 11.1 Components Pos. no. Description Circlip Complete brake assembly Screw Brake disc Flange Dust shield Cable bushing © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 11 – 1 https://www.besttruckmanuals.com/...

  • Page 116: Releasing The Brake

    The brakes on the truck can be released manually by screwing two screws (M5) into the holes (A). The screws must be 30-35 mm long. Note: Remember to remove the screws before operating the truck again. 11 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 117: Installing The Dust Shield

    Step 1 Steps 4,5 and 6 Gap = minimum 0.2 Step 7 Step 9 Step 8 Step 12 Steps 10 and 11 T = 23 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 11 – 3 https://www.besttruckmanuals.com/...
  • Page 118 Concluding procedures: • Connect the battery and close the motor compartment cover. • Start the truck and check that the brake works correctly. 11 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 119: Installing The Dust Shield

    Steps 4,5 and 6 Gap = minimum 0.2 Steps 8 Step 7 Steps 9 and 10 T = 5 Nm Step 12 T = 23 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 11 – 5 https://www.besttruckmanuals.com/...
  • Page 120 Concluding procedures: • Connect the battery and close the motor compartment cover. • Start the truck and check that the brake works correctly. 11 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 121: Drive Wheel 3530

    3. Turn the drive wheel diagonally from one of the sides. 4. Unscrew the 5 nuts, and remove them along with the washers. 5. Lift out the wheel. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 12 – 1 https://www.besttruckmanuals.com/...
  • Page 122 4. Remove the trestles and lower the truck to the ground. 5. Connect the battery. Step 3: s = 17, n = 5 = 81Nm 12 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 123: Castor Wheels 3540

    This chapter does not apply to SWE120S 13.1 Components Pos. Description Pos. Description Circlip Screw Washer Spacer Screw Spacer Bracket Bearing Washer Guard Bearing Circlip © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 13 – 1 https://www.besttruckmanuals.com/...

  • Page 124: Replacing The Castor Wheel

    3. Unscrew the castor wheel. 4. Refit the castor wheel and its four fastening screws and washers. 5. Connect the battery. 6. Remove the support trestles. 13 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 125: Support Arm Wheel 3550

    Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 14 – Support arm wheel 3550 Name Screw Bracket Bogie wheel Single wheel Axle Locking ring © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 14 – 1 https://www.besttruckmanuals.com/...
  • Page 126 Support arm wheel 3550 T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 Denna sida är avsiktligt lämnad tom 14 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 127: Tiller Arm 4000

    Circlip Screw Rubber buffer Yoke Bushing Screw Threaded insert Cover Spring pin Cover Holder Cable clamp Safety sensor B60 Mounting screw for cable clip Shaft © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 15 – 1 https://www.besttruckmanuals.com/...

  • Page 128: Disassembling The Tiller Arm

    5. Remove the locking shaft (c) of the gas strut. 6. Remove the gas strut. Assemble in reverse order. Note: Pay attention during assembly and make sure no cables are pinched. 15 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 129: Replacing The Safety Sensor

    19 mm. See illustration. 8. Fit the gas strut. See section "15.3 Replacing the gas strut". © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 15 – 3 https://www.besttruckmanuals.com/...

  • Page 130: Electrical Steering System - 4000

    9. Check the safety sensor for correct operation. 15.5 Electrical steering system – 4000 15.5.1 Tiller arm handle C4110 15.5.2 Components of the tiller arm handle 15 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 131 Tiller arm 4000 Electrical steering system – 4000 Order no.. Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 (new model) © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 15 – 5 https://www.besttruckmanuals.com/...

  • Page 132: Components Of The Tiller Arm Handle (Old Model)

    Electrical steering system – 4000 T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 15.5.3 Components of the tiller arm handle (old model) 15 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 133 Cable clip Spring Cover Logic card Plug Cover, transparent Seal plastic Spring Seal Cover Handle Seal Cover Horn button Wiring harness Signal switch Butterfly switch © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 15 – 7 https://www.besttruckmanuals.com/...

  • Page 134: Disassembly/Assembly Of Tiller Arm Handle

    Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 15.5.4 Disassembly/assembly of tiller arm handle Step 2 Step 1 Step 4 Step 3 15 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 135 Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 Step 5 Step 6 Step 10 Step 13 Step 15 Step 16 Step 14 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 15 – 9 https://www.besttruckmanuals.com/...
  • Page 136 17. Test drive the truck and check the functions of the handle 18. If a new logic card without software has been installed, use TruckCom to download software and reset the parameters. See the TruckCom manual. 15 – 10 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 137: Replacing The Horn Button/Switch

    Press the springs together and fit the button in place. Snap the button in place by hand. Assemble the tiller arm handle. See section "15.5.4 Disassembly/ assembly of tiller arm handle". © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 15 – 11 https://www.besttruckmanuals.com/...

  • Page 138: Replacing The Button

    1. Press out the button laterally with the fingers. 2. Place a screwdriver as illustrated and carefully pry out the button. 3. Unscrew the button-holder and arm. Assemble in reverse order. 15 – 12 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 139: Changing The Position Of The Controls - Support Arm Lift / Fork Lift

    3. Connect a PDA or PC and use TruckCom to change parameter 1023 to 2. 4. Start the truck and make sure the change is correct. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 15 – 13 https://www.besttruckmanuals.com/...

  • Page 140: Replacing The Safety Reversal Switch

    × 1 2,5 mm 2. Loosen the screws securing the upper part of the tiller arm. × 4 4 mm 3. Disconnect the CAN connector. 15 – 14 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 141 4. Loosen the screws until the switch brackets come loose. × 3 3 mm 5. Remove the button by unhooking the locks on both sides. 6. Assemble in reverse order. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 15 – 15 https://www.besttruckmanuals.com/...
  • Page 142 Tiller arm 4000 Electrical steering system – 4000 T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 15 – 16 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 143: Electrical Components

    2. Disconnect the female part (B) of the connector from the male part (D). 3. Then remove the male part (D) by pulling it downwards. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 16 – 1 https://www.besttruckmanuals.com/...

  • Page 144: Replacing The Transistor Regulator Cables

    Keep the following in mind if it becomes necessary to disconnect the connector (A) of the transistor regulator: • First press down on the bracket clamp (B). • Then lift up the connector lever (C). 16 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 145 8. Unscrew the transistor regulator from the back plate (C). Assembly is done in reverse. After installation of the new transistor regulator, the truck will display error code 2.004. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 16 – 3 https://www.besttruckmanuals.com/...
  • Page 146 Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 1. Connect TruckCom. 2. Select “Copy truck configuration”. 3. Select “Copy configuration to secondary unit: ACT” 16 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 147: Hydraulic System 6000

    If you come into contact with hot transmission and hydraulic oil there is a risk of burns. Allow the truck to cool down before changing the oil. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 17 – 1 https://www.besttruckmanuals.com/...

  • Page 148: Hygiene When Working On Hydraulics

    Hydraulic components are to be handled and transported with great care. Transport packaging is to be used throughout the chain of operations. This packaging is to be clean and free of swarf etc. 17 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 149: Storage

    NOTE: All hydraulic components that have not been washed such as pipe unions and nipples must be blown clean prior to fitting. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 17 – 3 https://www.besttruckmanuals.com/...

  • Page 150: Hydraulic Unit 6100

    Tank (suitable oil volume 5 l) Pump motor cable connection Screw Pump motor cable connection Hydraulic connection, support arm 1.Only applies to SWE120L, SWE140L and SWE200D 17 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 151: Emptying The Hydraulic Tank

    4. Top up with oil. 5. Lift the forks to max. 6. Lower to min. 7. Allow to stand approx. 30 min (info for customer). © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 17 – 5 https://www.besttruckmanuals.com/...

  • Page 152: Hydraulic Connections 6230

    2. Push the male fitting into the female fitting until the assembly stop makes contact with the female fitting. 3. The coupling is now made and locked. 17 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 153: Dismantling The Quick Change Connector

    3. Pull the male fitting out of the female fitting. 4. Refit the assembly stop on the male fitting. 5. Place protective plugs on the valve and hose. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 17 – 7 https://www.besttruckmanuals.com/...

  • Page 154: Hydraulic Calibration

    • The proportional valve’s start position (parameter 303) • The supporting leg’s lowering speed (parameter 304) • Slow lowering speed (parameter 305) All parameters can be adjusted manually after a calibration. 17 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 155: Adjustment Of The Pressure Limit Valve

    2. Loosen the protective cover (b) (17 mm) by turning it anti- clockwise. Remove the protective cover and washer inside it. 3. Loosen the lock nut (c) (17 mm) by turning it anti-clockwise. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 17 – 9 https://www.besttruckmanuals.com/...
  • Page 156 5. Tighten the lock nut (c) clockwise. 6. Refit the washer and protective cover (b). 7. Push a new sealing cap (a) around the pressure limiting valve 17 – 10 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 157: Disassembling The Hydraulic Unit

    1. Disconnect the hydraulic hose. See section “17.4.1 Quick change connector”. 2. Undo the motor cables using a spanner. 3. Disconnect electrical connection to the lowering valve. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 17 – 11 https://www.besttruckmanuals.com/...
  • Page 158 7. Change the oil and clean the tank. 8. Reassemble everything in reverse order. See section “17.8 Hydraulic unit tightening torques”. NOTE: Take care of the hydraulic unit seals when refitting it 17 – 12 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 159: Hydraulic Unit Tightening Torques

    The hydraulic unit tightening torques are depicted in the picture below: 10 mm + 0,5 - 0,5 13 mm 24 mm 24 mm + 0,8 - 0,8 + 0,5 - 0,5 7 mm © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 17 – 13 https://www.besttruckmanuals.com/...
  • Page 160 Hydraulic system 6000 Hydraulic unit tightening torques T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 This page is intentionally left blank 17 – 14 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 161: Lift Mast - 7000

    18.1 Main mast 7100 18.1.1 Components Description Tightening torque Upper mast fixing 189 ± 8 Nm points. Lower mast fixing 83 ± 4 Nm points. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 18 – 1 https://www.besttruckmanuals.com/...

  • Page 162: Maintenance

    The tightening torque should be according to the torque table. Lubrication Lubricating the beam The inside of the beam flanges are lubricated with (Q8 Rembrandt EP2). 18 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 163: Fork Carriage 7420

    • Check that the play in the fork carriage is not excessive. • Adjust with shims (a) if needed. • There are rollers with different diameters (c) to compensate for any wear on the guide rails. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 18 – 3 https://www.besttruckmanuals.com/...

  • Page 164: Main Lift Chain System 7120

    Stiff links If it is not possible to pull out the chain to its normal position this can be because of link rust or seizing. 18 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 165: Bolt Rotation

    A new lifting chain has a specific nominal disc height (defined as H2 in the figure). As the truck is used, the lifting chain wears radially on the © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 18 – 5 https://www.besttruckmanuals.com/...

  • Page 166: Stretching

    Wear to the bolts and around the holes on the discs are one reason why the chain stretches. The chain should be replaced if stretching is more than 2%. 18 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 167: Damage

    If a chain is very dirty, replacement is recommended. Dirty chains should be cleaned before they are lubricated, e.g. by washing with solvent such as diesel or petrol. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 18 – 7 https://www.besttruckmanuals.com/...

  • Page 168: Lubrication

    Do not use a special rust protective agent to prevent rust on the lifting chains. These agents impair lubrication of the chains. Regular lubrication is the best method to prevent rusting. 18 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 169: Replacing The Fork Carriage

    1. Lift the fork carriage with an overhead crane or with another truck to take the load off the chain. 2. Remove the chain bolt. 3. Lower the fork carriage. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 18 – 9 https://www.besttruckmanuals.com/...
  • Page 170 Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 4. Lift the inner guides. 5. Remove the fork carriage. 6. Install in reverse order. 18 – 10 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 171: Replacement Of The Mast

    1. Start by disconnecting the fork carriage according to the example above. 2. Disconnect all connectors to the lift height switches. 3. Remove the spiral hose. 4. Disconnect the main hydraulic hose from the T-connector. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 18 – 11 https://www.besttruckmanuals.com/...
  • Page 172 6. Lift out the battery. 7. Lower the mast and secure it in both lifting points with an overhead crane or using another truck.See section "23.5 Other tools". 18 – 12 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 173 841×842×843 8. Remove the lower finger protectors and the bracket for the hydraulic hose on the cylinder. 9. Remove the four bolts holding the mast. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 18 – 13 https://www.besttruckmanuals.com/...
  • Page 174 2012-08-30 258946-120 10. Make sure that the mast is freed, and lift it past the guide lugs. 11. Attach the new mast in reverse order. 18 – 14 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 175: Adjusting The Mast

    The angle of the mast must be checked after replacement. Make sure that the truck is standing on a level surface when checking. Fit shims according to the instructions below if needed. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 18 – 15 https://www.besttruckmanuals.com/...
  • Page 176 Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 Tighten the screws that hold the mast See section "18.1.1 Components".with the correct tightening torque. 18 – 16 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 177: Accessories

    CAN bus. SEU has a 42 pin, multipin contact that manages all inputs, outputs, CAN and power supply signals. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 19 – 1 https://www.besttruckmanuals.com/...

  • Page 178: Tls - Truck Log System

    See the separate manual that is supplied with the software. 19.4 Toyota Wireless Information System (T.W.I.S.) See the separate manual that is supplied with the software. 19 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 179: Built-In Battery Charger

    -25 - +40 (freely vented batteries) +15 - +30 (valve regulated batteries) Supply voltage, V AC 195-264 Rated voltage, V DC Rated current, A Maximum output, W © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 19 – 3 https://www.besttruckmanuals.com/...

  • Page 180: Charging The Battery

    Disconnect the connector from the wall outlet when the battery has been charged. The OFF button is then lit continuously. The truck is now ready for use. 19 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 181: Appendices

    • technical data • general tightening torques • tools • oil and grease specifications • electrical components and wiring diagrams • hydraulics chart • instructions for disposal. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 20 – 1 https://www.besttruckmanuals.com/...
  • Page 182 Appendices General T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 Denna sida är avsiktligt lämnad tom 20 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 183: Technical Data

    Thickness of a new brake disc, mm Transmission/gear Type Kordel Genius 5.72.02.1 Gear ratio 30,204 Oil volume, litres Oil type 100 % synthetic API GL-5,SAE 75W-90 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 21 – 1 https://www.besttruckmanuals.com/...
  • Page 184 Normal temperature ISO 6743-4 category HM ISO VG27.5 < 0 ISO 6743-4 category HV Fuses Drive motor circuit, A Pump motor circuit, A Control circuits, A 21 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 185 With rated load, % Measurement Short 1831 Medium 1888 1906 1901 Long 1938 1956 1951 Lift height 3300 4500 4755 Weight Truck without battery, Medium © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 21 – 3 https://www.besttruckmanuals.com/...

  • Page 186: Swe120L, Swe140L, Swe200D

    Thickness of a new brake disc, mm Transmission/gear Type Kordel Genius 5.72.02.1 Gear ratio 30,204 Oil volume, litres Oil type 100 % synthetic API GL-5,SAE 75W-90 21 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 187 Normal temperature ISO 6743-4 category HM ISO VG27.5 < 0 ISO 6743-4 category HV Fuses Drive motor circuit, A Pump motor circuit, A Control circuits, A © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 21 – 5 https://www.besttruckmanuals.com/...
  • Page 188 0,39 0,38 0,39 Gradient capabillity With rated load, % Measurement Short Medium 1910 Long 1960 Lift height 3300 3255 2100 Weight Truck without battery, Medium 21 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 189: Swe120S

    Thickness of a new brake disc, Transmission/gear Type Kordel Genius 5.72.02.1 Gear ratio 30,204 Oil volume, litres Oil type 100 % synthetic API GL-5,SAE 75W-90 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 21 – 7 https://www.besttruckmanuals.com/...
  • Page 190 Normal temperature ISO 6743-4 category HM ISO VG27.5 < 0 ISO 6743-4 category HV Fuses Drive motor circuit, A Pump motor circuit, A Control circuits, A 21 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 191 Lowering with rated load, m/s 0,33 Gradient capabillity With rated load, % Measurement Short Medium 1946 Long 1996 Lift height 4755 Weight Truck without battery, Medium © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 21 – 9 https://www.besttruckmanuals.com/...

  • Page 192: Overflow Pressure For The Mast

    170 Bar Duplex HiLo (1,400 kg) 170 Bar 190 Bar Triplex HiLo (1200 kg) 185 Bar 210 Bar Triplex HiLo (1,400 kg) 210 Bar 235 Bar 21 – 10 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 193: General Tightening Torque

    22.2 Galvanised non-oiled bolts Tightening torque (Nm) Strength class: 10,9 12,9 1075 22.3 Untreated, oiled bolts Tightening torque (Nm) Strength class: 10,9 12,9 1120 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 22 – 1 https://www.besttruckmanuals.com/...
  • Page 194 General tightening torque Untreated, oiled bolts T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 Denna sida är avsiktligt lämnad tom 22 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 195: Tools

    2x complete 2, 3, 4, 6, 8 and 12-pin contacts (male and female) with prewired cables and splicing sleeves. Used to replace damaged contacts on the truck. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 23 – 1 https://www.besttruckmanuals.com/...
  • Page 196 MQS SWS 0.5-0.75 mm MQS Std&Clean body 0.25-0.5 mm MQS Std&Clean body 0.5-0.75 mm Puller for 2, 3, 4, 6, 8 and 12-pin male and female contacts. 23 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 197: Amp Connectors

    Removal tool for pins/ sleeves 1=163787 (JPT) Crimping tool for sleeves 2=163788 (JPT) 1=213336 (MPT) 2=213337 (MPT) 1=213336 (JPT) Crimping tool for pins 2=213549 (JPT) For 0.5–2.5 mm © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 23 – 3 https://www.besttruckmanuals.com/...

  • Page 198: Amp Connectors, Multilock Series 040

    Pin removal tool 213129 Crimping tool for pins 23.3 Molex connectors Figure Number 156937 Crimping tool for pins/ sleeves 156936 Crimping tool for pins/ sleeves 23 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 199: Grease Guns

    Fits grease guns with hose and pressure tube. Length 125 mm. 755140 Nozzle for tall grease nipples. Fits grease guns with hose and pressure tube. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 23 – 5 https://www.besttruckmanuals.com/...

  • Page 200: Other Tools

    1=7521083 Service instrument (CASTOR USB) 2=163973 for programming 08-13022 Drive gear puller Threaded bar M16x500mm 3x M16 nuts and one washer V11-1666 Lifting tools Masts 23 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 201: Oil And Grease Specification

    Rexoil, Rexnord Kette ° VG 220 Klüberoil 4UH 1-220N, Klüber Lubrication >+ 45 ° <+ 80 * Similar products from another manufacturer may be used. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 24 – 1 https://www.besttruckmanuals.com/...
  • Page 202 Oil and grease specification T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 Denna sida är avsiktligt lämnad tom 24 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 203: Electrical Components And Wiring Diagrams

    Work circuit T1 7.5 A Fuse Optional equipment Option Battery 24 V K110 Data handling unit Unit for data handling Option (DHU) Motor Drive motor © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 25 – 1 https://www.besttruckmanuals.com/...
  • Page 204 Battery Port DC/DC converter Option Port CAN communication (Extra I/O) Port CAN communication (External) 1.Applies only to SWE120L, 140L and 200D. 2.Only applies to SWE100. 25 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 205 258946-120 2012-08-30 6061850- 841×842×843 A5:S10-18 A5:S21 A5:S1-9 A5:S22 A5:S17 A5:S20 A5:S19 S113 S116 S206 S115 S111 S114 S18:2 S18:1 A5:S20 A5:S22 A5:S19 A5:S21 A5:S17 S223 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 25 – 3 https://www.besttruckmanuals.com/...
  • Page 206 Electrical components and wiring diagrams Electrical components T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 T7/T8 F50, F51, F52 25 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 207: Wiring Diagram

    Push switch NO Coil for hydraulic magnetic valve Multi-pin connect Pressure sensor, analogue NO = Normally open NC = Normally closed 1.AC = Alternating Current © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 25 – 5 https://www.besttruckmanuals.com/...

  • Page 208: General Wiring Diagram

    CAN HIGH ( ANTENNA CAN LOW ( OPTION (X8:1) +5V DC S224 (X8:2) FORK LIFT/LOWER DISPLAY (X8:3) OUT 0V DC Based on 236986 rev. F 25 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 209: Wiring Diagram

    Electrical components and wiring diagrams Wiring diagram Order no.. Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 25.2.3 Wiring diagram © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 25 – 7 https://www.besttruckmanuals.com/...
  • Page 210 Electrical components and wiring diagrams Wiring diagram T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 25 – 8 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 211 Electrical components and wiring diagrams Wiring diagram Order no.. Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 25 – 9 https://www.besttruckmanuals.com/...
  • Page 212 Electrical components and wiring diagrams Wiring diagram T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 25 – 10 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 213 Electrical components and wiring diagrams Wiring diagram Order no.. Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 25 – 11 https://www.besttruckmanuals.com/...
  • Page 214 Electrical components and wiring diagrams Wiring diagram T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 25 – 12 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 215 Electrical components and wiring diagrams Wiring diagram Order no.. Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 25 – 13 https://www.besttruckmanuals.com/...
  • Page 216 Electrical components and wiring diagrams Wiring diagram T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 25 – 14 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 217 Electrical components and wiring diagrams Wiring diagram Order no.. Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 25 – 15 https://www.besttruckmanuals.com/...
  • Page 218 Electrical components and wiring diagrams Wiring diagram T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 25 – 16 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 219 Electrical components and wiring diagrams Wiring diagram Order no.. Date Valid from serial no. T code 258946-120 2012-08-30 6061850- 841×842×843 © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 25 – 17 https://www.besttruckmanuals.com/...
  • Page 220 Electrical components and wiring diagrams Wiring diagram T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 — End of section — 25 – 18 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 221: Hydraulics Chart

    Non-return valve Flow regulator valve Pressure limit valve, max 230 Bar Lift cylinder, forks Pump Hose fracture valve 1.Only applies to SWE120L, SWE140L and SWE200D © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 26 – 1 https://www.besttruckmanuals.com/...
  • Page 222 Hydraulics chart T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 Denna sida är avsiktligt lämnad tom 26 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 223: Instructions For Disposal

    • 04: PE-LD – Polyethylene with low density • 05: PP – Polypropylene (see picture) • 06: PS – Polystyrene • 07: O – Other © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 27 – 1 https://www.besttruckmanuals.com/...

  • Page 224: Markings According To Standard

    ABS (acrylonitrile/butadiene/polystyrene): >ABS< Polyurethane: >PUR< Plastic compounds A compound based on acrylonitrile/butadiene/polystyrene and carbonate plastic: >ABS+PC< Filled or reinforced materials Polypropylene with 30% mineral powder: >PP-MD30< 27 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...

  • Page 225: Pressure Vessels

    1: Drill or cut a hole in the cylinders, approximately 20 mm from the bottom. 2: Drill or cut a hole in the recess at the piston rod end. © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 27 – 3 https://www.besttruckmanuals.com/...

  • Page 226: Sorting Categories

    Any accumulators should • Oil tank: >PP< be emptied of gas and if possible opened. • Motor, valves: Electronic components • Pump: Iron/steel • Accumulator: Iron/steel 27 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 227 • Hydraulic hoses: Oil-polluted () • Cables • Sensors/switches: Electronic components • Plastic components: According to marking or as combustible waste Chargers and • Electronic components connectors • Cables © BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 27 – 5 https://www.besttruckmanuals.com/...
  • Page 228 Instructions for disposal Sorting categories T code Valid from serial no. Date Order no. 841×842×843 6061850- 2012-08-30 258946-120 Denna sida är avsiktligt lämnad tom 27 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT https://www.besttruckmanuals.com/...
  • Page 229 https://www.besttruckmanuals.com/...
  • Page 230 © BT SE-595 81 Mjölby Sweden www.toyota-forklifts.eu https://www.besttruckmanuals.com/...

This manual is also suitable for:

Swe120Swe120lSwe120sSwe140Swe140lSwe200d

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