Electric counterbalanced order selector (332 pages)
Summary of Contents for BT CARGO GT 15
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OPERATOR’S MANUAL. NOTE! Keep for future reference. Operator’s Manual CARGO GT 15, 18, 20, 25, 30 CARGO DT 15, 18, 20, 20P, 25, 25p, 30, 30P, 35 CARGO GT 35 CARGO DT 35 Valid from serial number:...
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“Operator’s Manual for Safety Opera- tion” for forklift truck drivers. It contains important information about the safe operation of forklift trucks. BT reserves the right to make any changes or modifications of specifications in this manual without giving previous notice and without incurring any obligation.
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Seat belt 27 Engine hood 28 Forks 29 Draw bar 29 Vehicle hoisting method 29 Handling the BT DPF-II System (Option) ........30 Display 31 Explanation of display 31 BT DPF-II System maintenance method (Option) 32 Maintenance operation procedure 32 Pre-Operation Check ..............
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How to Read the Name Plate ............53 Lubrication Chart ................54 Periodic Maintenance ............... 55 Periodic Replacement Table ............56 Protect Your Investment with BT Genuine Parts ......57 Periodic Maintenance Table ............58 Service Data ................... 64 Adjustment value table 64 Lubricant capacities and types 65 LPG Device (Option) .................
Before Initial Operation Before Initial Operation • Please read this manual thoroughly. This will give you a complete understanding of BT industrial vehicles and permit you to operate them correctly and safely. Proper handling of new vehicles promotes performance and extends service life.
Should an error code be indi- cated by a warning lamp or hour-meter, park the vehicle at a safe location and ask a BT dealer for an inspection. • The SAS, which is electronically controlled, need be initial- ized after completion of a maintenance operation.
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• Some specialty models onto which a heavy attachment is mounted may not be equipped with the automatic fork leveling control. Confirm a BT dealer in advance. Note: • The mast will not move if it is tilted forward by pressing the tilt lever knob switch with a high load at a high lift (more than 2 •...
Confirm a BT dealer in advance. • Once you have mounted or replaced any attachment on a fork lift model, ask a BT dealer for an inspection. • If you use two or more removable attachments alternately, the heaviest one should be used to carry out matching (SAS set- ting).
SAS-ECU fuse inside the fuse box and you will be able to move the vehicle by operating it similarly to a non-SAS model. Move the vehicle to a safe location and ask a BT dealer for a repair. If any phenomenon different from normal operations (failure to run or the like), among others, should take place, ask a BT dealer for an inspection.
2. If the lamp comes on while the engine is running, either the engine oil is insufficient or the lubrication system is faulty. Stop the operation immediately and ask a BT dealer for inspection and repair. Note: The “engine oil pressure warning lamp”...
If lamp does not go off, the generation system may be faulty. Please ask a BT dealer immediately for inspection and repair. Water temperature gauge Indicates the temperature of the engine cooling water.
Handling the BT DPF-II System (Option) Handling the BT DPF-II System (Option) The BT DPF System is a device which traps the minute particles of black smoke in diesel engine exhaust gas with a DPF (diesel particulate filter) and carries out correct maintenance (combus- tion and elimination) by microcomputer control depending on the trapped amount.
Handling the BT DPF-II System (Option) Display (1) Trapping indicator lamps According to a level of the trapped black smoke, the “Green” lamps will incrementally come on one by one and then the “Yel- low” will come on sequentially. (2) Alarm indicator lamp...
5 seconds. CAUTION! When the alarm indicator lamp comes on, stop operation and request an inspection from your BT dealer. 5. Operation completion Carry out DPF maintenance when a day’s operation is over.
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• Always use your fingertip to operate the switch panel on the display. • If the maintenance indicator lamp should come on without the buzzer sounding, ask a BT dealer for an inspection. 4. When maintenance starts, the maintenance indicator lamp and the trapping indicator lamps (all six) come on.
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Handling the BT DPF-II System (Option) 7. Be sure to remove the power plug. CAUTION! Soot combustion interruption (Maintenance interruption). Plugging out the power cable during soot combustion will cause the buzzer to sound and the trapping indicator lamp will come on after one minute.
Handling the BT DPF-II System (Option) Pre-Operation Check Pre-operation check Pre-operation checks and weekly inspections are the responsi- bility of the BT industrial vehicle user. Be sure to perform a pre-operation check before beginning work to ensure safety. Item Inspection...
• Check for any oil or water leakage on the ground or floor where the vehicle was parked. • Check for loose parts or damage. If any unusual condition is found, have the vehicle inspected at a BT dealer. Tire inspection Tire inflation pressure 1.
Handling the BT DPF-II System (Option) Engine compartment inspection Engine coolant level check and supply Level check and supply of engine coolant shall be performed while the coolant is cool. 1. With the engine off, open the engine hood and check the engine coolant level in the reservoir tank.
Handling the BT DPF-II System (Option) Checking hydraulic oil level Always stop the engine and lower the fork to the ground before checking the level of the hydraulic oil, while the vehicle is on level ground. 1. Open the engine hood and remove the oil cap.
If the level is below the lower limit, add brake fluid up to the 1 Reservoir tank proper level. If the decrease in brake fluid is excessive, the brake system may be leaky. Ask a BT dealer for inspection as early as possible. WARNING! •...
Note: See the service data section for the value of brake pedal play. WARNING! Ask a BT dealer for inspection if the play is excessive, pedal movement is abnormal or brake performance is improper. 1 Brake pedal Parking brake inspection 2 Brake pedal floor clearance 1.
Handling the BT DPF-II System (Option) Instrument inspection • Start the engine and see that they operate properly. Fuel level check and supply 1. Observe the fuel meter to see if the fuel is sufficient. Note: After the end of daily operation, fill the tank with fuel to prevent the moisture in the air in the tank from mixing into the fuel.
3. Push the horn button to check if the horn sounds normally. 4. If any abnormality is found, ask a BT dealer for inspection. While moving slowly Clutch disengagement and slipping (Torque converter models) •...
Fan belt inspection 1 Evecuator valve • Inspect the fan belt for cracks, fraying and tension. If any abnormalities are found, have the belt replaced or adjusted at a BT dealer. Refer to service data for tension. Battery electrolyte check 4Y Engine 1DZ-II, 2Z Engine 1.
• If the replaced fuse is blown again, ask a BT dealer for inspection. • Ask a BT dealer to replace the GLOW or ALT fuse, if neces- sary. Air purge of the fuel system When fuel has been completely depleted or when maintenance has been performed on the fuel system, be sure to perform air purge in the following sequence.
Follow the steps below. 1. Try to smell leak. 2. Look for leak. 3. Touch possible leak. See the nearest BT dealer upon finding leak and have them repair tank immediately. CAUTION! Never perform do-it-yourself welding or other repair work for it might cause explosion or fire.
Protect Your Investment with BT Genuine Parts Why gamble with your valuable assets? When your forklift needs periodic maintenance - as every forklift does - you need BT Gen- uine Parts. The same parts used on BT assembly lines - meeting the same tough BT standards for “PERFORMANCE”, “DURABILITY”, and...
5. Do not try to start engine until all gas smell is gone. WARNING! If any gas leakage is found, immediately report to the supervi- sor for repair by a qualified mechanic or your BT dealer. Tag truck “out of service”. CAUTION! Always wipe soapy water off after the inspection.
• If a gas leak is detected, immediately put out any fire, venti- late the area and keep the area in a strictly fire free condition. Then call a qualified BT dealer or service garage. • Store LPG tanks in a strictly free area having a gas detector at all times.
• Do not try to start engine until all gas smell is gone. • If any gas leakage is found, immediately report it to the super- visor for repair by a qualified mechanic or your BT dealer. The truck is not allowed to be operated.
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• If a gas leak is detected, immediately put out any fire, venti- late the area and keep the area in a strictly firefree condition. Then call a qualified BT dealer or service garage. n Monthly Inspection and Maintenance Item...