Champion 201160 Operator's Manual
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Champion 201160 Operator's Manual

12,000w electric start generator
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OPERATOR'S MANUAL
MODEL #201160
12,000W ELEcTRic START GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE iNSTRUcTiONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: #10,862,414 and other U.S. and foreign patents pending.
EN
3791-M-OP
REV 20220909
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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  • Page 1 This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of Portable Generators). Covered by one or more of the following U.S. Patent Numbers: #10,862,414 and other U.S. and foreign patents pending. 3791-M-OP REV 20220909 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect CARBON MONOXIDE K ILLS your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE Of cONTENTS 201160 - 12,000W ELEcTRic START GENERATOR TAbLE Of cONTENTS Maintenance ..........Cleaning the Generator .......... introduction ........... Changing Engine Oil and Filter ........

  • Page 4: Introduction

    201160 - 12,000W ELEcTRic START GENERATOR iNTRODUcTiON SAfETY DEfiNiTiONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.

  • Page 5: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or frayed. recreational vehicle. Use only Champion electrical cords for proper application. DO NOT allow exhaust fumes to enter a confined area through DO NOT operate generator in wet weather.
  • Page 6 SAfETY iNSTRUcTiONS 201160 - 12,000W ELEcTRic START GENERATOR WARNiNG cAUTiON   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 7: Fuel Safety

    SAfETY iNSTRUcTiONS 201160 - 12,000W ELEcTRic START GENERATOR fuel Safety When starting the generator: DO NOT attempt to start a damaged generator. DANGER  Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.

  • Page 8: Safety And Dataplate Labels

    2mm safe margin; to be printed on white substrate UL969 certification This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    SAfETY iNSTRUcTiONS 201160 - 12,000W ELEcTRic START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    SAfETY iNSTRUcTiONS 201160 - 12,000W ELEcTRic START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    3. Turn the fuel dial to the “OFF” position. doors and intake ventilation covers. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 12: Controls And Features

    AND fEATURES 201160 - 12,000W ELEcTRic START GENERATOR cONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Fuel Cap – Remove to add fuel.

  • Page 13: Control Panel

    AND fEATURES 201160 - 12,000W ELEcTRic START GENERATOR control Panel fuel Dial 1. Ignition Switch – Used to START or STOP the generator. 2. Choke – Used to start a cold engine. 3. Intelligauge with Power Meter – See Intelligauge section.

  • Page 14: Intelligauge With Power Meter

    AND fEATURES 201160 - 12,000W ELEcTRic START GENERATOR intelligauge with Power Meter Five mode digital meter for displaying voltage, frequency, session run time, total run time, and power output. A. Power Meter B. CO Shield LED – The CO Shield ®...

  • Page 15: Industry Canada: Can Ices-002/Nmb-002

    AND fEATURES 201160 - 12,000W ELEcTRic START GENERATOR industry canada: cAN icES-002/NMb-002 Assembly Parts Wheels This device complies with Industry Canada license - exempt RSS standard(s). 12 in. (30.5 cm) Never Flat Wheel (A) ......Wheel Hub Cap (B) ..........

  • Page 16: Assembly

    ASSEMbLY 201160 - 12,000W ELEcTRic START GENERATOR ASSEMbLY 9. Raise handle and pull generator forward until wheels touch the ground. Then pull generator out from wood pallet. Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.
  • Page 17 ASSEMbLY 201160 - 12,000W ELEcTRic START GENERATOR NOTicE  The recommended oil type for typical use is 5W-30 automotive oil. However, using the listed conventional oils shown in the “Recommended Engine Oil Type” chart may be used for typical use including the first 5 hours of the break-in run time period of the engine.

  • Page 18: Add Fuel

    ASSEMbLY 201160 - 12,000W ELEcTRic START GENERATOR Add fuel 3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank. DANGER  Empty Full Gasoline vapors are highly flammable and extremely explosive. DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death.

  • Page 19: Grounding

    2mm safe margin; to be printed on white substrate UL969 certification This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.
  • Page 20 OPERATiON 201160 - 12,000W ELEcTRic START GENERATOR In the event of an engine shut off, when you approach the NOTicE  generator to investigate, a blinking red LED light in the CO Shield ® area provides notification that the generator shut off due to an...

  • Page 21: Generator Location

    OPERATiON 201160 - 12,000W ELEcTRic START GENERATOR Generator Location WARNiNG  WARNiNG Do not expose to rain or use in damp locations.  Keep all objects a minimum of 5 feet (1.5m) away from the NEVER operate the generator inside any building, garage, generator at all times.

  • Page 22: Battery

    OPERATiON 201160 - 12,000W ELEcTRic START GENERATOR battery 4. Pull the choke knob out. NOTicE  The supplied 12V sealed lead acid (SLA) battery will recharge while the engine is running. When the generator is not in use for extended periods of time, it is recommended that the...

  • Page 23: Do Not Overload Generator

    OPERATiON 201160 - 12,000W ELEcTRic START GENERATOR Do Not Overload Generator To ensure proper operation of the GFCI duplex, perform this test monthly: Capacity 1. With the generator running, plug a lamp into the GFCI Follow these simple steps to calculate the running and starting receptacle.

  • Page 24: Stopping The Engine

    OPERATiON 201160 - 12,000W ELEcTRic START GENERATOR Stopping the Engine Moving the Generator 1. Turn off and unplug all connected electrical loads. Never start cAUTiON  or stop the generator with electrical devices plugged in or turned on. – NEVER lift or carry the generator using the folding handle.

  • Page 25: Operation At High Altitude

    MAiNTENANcE 201160 - 12,000W ELEcTRic START GENERATOR Operation at High Altitude cleaning the Generator The density of air at high altitudes is lower than at sea level. cAUTiON  Engine power is reduced as the air mass and air-fuel ratio decrease.

  • Page 26: Cleaning And Adjusting The Spark Plugs

    MAiNTENANcE 201160 - 12,000W ELEcTRic START GENERATOR 5. Apply a light coat of clean oil onto the gasket of new oil filter. 6. Firmly re-install the plug. 7. Attach the spark plug cable to the spark plug. 8. Repeat Steps 1-7 for spark plug on other side of engine.

  • Page 27: Replacing Fuel Filter

    MAiNTENANcE 201160 - 12,000W ELEcTRic START GENERATOR 4. Return clips to end of fuel hose. NOTicE  Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands.

  • Page 28: Maintenance Schedule

    STORAGE 201160 - 12,000W ELEcTRic START GENERATOR STORAGE Charge the Battery For a generator equipped with batteries for electric starting, WARNiNG proper battery maintenance and storage should be followed.  A trickle charger or battery maintainer should be used to charge To avoid accidental or unintended ignition of your generator the battery while the generator is in storage.

  • Page 29: Long Term Storage (Over 1 Year)

    STORAGE 201160 - 12,000W ELEcTRic START GENERATOR Long Term Storage (over 1 year) For storage over 1 year, the gasoline tank must be completely drained of gasoline. 1. The generator is to be OFF and all appliances disconnected. 2. Place appropriate container under the fuel tank drain fitting.

  • Page 30: Specifications

    SPEcificATiONS 201160 - 12,000W ELEcTRic START GENERATOR SPEcificATiONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model ......... ..

  • Page 31: Troubleshooting

    TROUbLESHOOTiNG 201160 - 12,000W ELEcTRic START GENERATOR TROUbLESHOOTiNG Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 32 TROUbLESHOOTiNG 201160 - 12,000W ELEcTRic START GENERATOR Problem Cause Solution Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak. Make sure there are no objects creating obstructions within 5 feet of the generator.
  • Page 33 To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 34 CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: T T h h e U...
  • Page 35 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 36 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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