Table of Contents
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OWNER's MANUAL
OPERATION
AUTOMATIC PARTS WASHERS
Standard Models:
2846E
And Option Models:
2846E-SS
PLEASE READ THIS ENTIRE MANUAL BEFORE SET-UP, CONNECTION and USE
EMC POWERJET
of the
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE DATE:
Name of Your DISTRIBUTOR-
-SALES REP, this unit was purchased from:
8f749dd9-8865-44fd-baed-1b68166d2198file.doc
and
POWERJET
EMC
4046E
4046G
4046E-SS
4046G-SS
PARTS WASHER, and SAVE FOR FUTURE REFERENCE !
Phone:
Equipment Manufacturing Corporation
Santa Fe Springs, CA 90670
Website: www.equipmentmanufacturing.com
POWERJET MANUAL
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I
NSTALLATION
for
MAINTENANCE
of
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Save for Future Reference !
POWERJET OWNERS INSTALL & OPERATE MANUAL
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5846E
5846G
5846E-SS
5846G-SS
and
,
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Related Manuals for EMC POWERJET
Summary of Contents for EMC POWERJET
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Page 1: Manual Cover And Title
SERIAL NUMBER: Save for Future Reference ! PURCHASE DATE: Name of Your DISTRIBUTOR- -SALES REP, this unit was purchased from: Phone: Equipment Manufacturing Corporation Santa Fe Springs, CA 90670 Website: www.equipmentmanufacturing.com POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc - 1 -... -
Page 2: Cautions And Warnings
We recommend that this document be read in its entirety before any attempt is made to operate the equipment. Copyright © 2000-2016 Equipment Mfg. Corp. Printed in U.S.A. All Rights Reserved POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc - 2 -... -
Page 3: Table Of Contents
POWERJET components available at GRAINGER ..21 vent is designed to accommodate expanding air and water vapor, POWERJET other components Parts List ..21 when the washer pump is first turned on. Some additional vent WAYNE GAS BURNER Parts List . -
Page 4: Cabinet Dimensions
73” 69” 24” 45” 42” 47” 54” 8” 4046 min. 73” 69” 24½” 63” 60” 65” 77” 12” 5846 min. POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 5: Utilities Installations
H.P. Remember: 6” length As shipped from the EMC Factory, ALL 220Volt & 440Volt units are Wired for 3 PHASE operation ONLY ! But, Check your power source, for a properly fused power supply ONLY the 220Volt unit can be Converted to Single-Phase, as to Voltage, Phase, Cycles and Amps, as called for on your very simply at your hook-up and installation. -
Page 6: Preparation
B. BULLETIN: READ AND FOLLOW THESE INSTRUCTIONS ! RUST & CORROSION of PARTS WASHERS EMC Parts Washers are Designed for Use with Carbon Steel Components with Non-Flammable, Water-Soluble SOAP, It is well known that ordinary carbon steel exposed to plain water will oxidize with Rust Inhibitors ! or ‘rust’. -
Page 7: Load Size Clearance Dimensions
Water Solution Tank Capacity model 2846 . . . 50 gallons model 4046 . . . 100 gallons model 5846 . . . 200 gallons POWERJET MAXIMUM LOAD SIZE CLEARANCE DIMENSIONS Top Manifold to Top Manifold to Top Manifold Top Rotor Bar... -
Page 8: Operation
The lower brass Ball Valve is the Drain. when desired temperature is reached 1. At beginning of each day, or each week, when the POWERJET Parts Washer is shut Off, be sure Water Level is in the range of the 2” Ball Valve (Variable Weir Skimmer) 2. -
Page 9: Maintenance
Pump Seals will wear out and eventually will need to be CLIP replaced, approximately every 2-3 years. A spare Pump Seal is included with every new POWERJET position Hand-etched equipped with a Standard Pump & 1½HP Motor Assembly. Stamped... -
Page 10: Removal & Replacement Of Standard Pump Seal
Place flat side of screwdriver on end of Impeller blade, and give a TAP along Drain down shaft of SCREWDRIVER. Just enough to here to Loosen threads. Do NOT use gear- (approx.) puller or try to pry-off Impeller ! POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 11: Installation Of Standard Pump Seal
(Grainger p/n 1R303) Please Note: ONE- Extra / Spare PUMP SEAL ( ) is included and shipped with EMC POWERJET units equipped with a Grainger part no.1R303 a small box, 1½”x1½”x1½” standard 120GPM Pump & 1½HP Motor assembly. It is packed in the plastic bag along with this Manual ( FOR LUBRICATION: - USE WATER SOLUTION OF SOAP OR DETERGENT. -
Page 12: Model 2846E, 4046E, 220Volt Electric Heat
1 Phase, Note: 220V, 4500W, MOTOR Unit will operate at Heater Terminals 200V to 240V, 3 phase power Float Switch 120GPM PUMP Thermostat Probe in sleeve Drawing Not to Scale Drawing Not to Scale POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 13: Single-Phase Conversion
Heater Contactor. Connect to a Properly Fused (breakered) 50Amp, 220V, 60Hz, Single-Phase, AC power source. PUMP CONTACTOR HEATER CONTACTOR Single-Phase Power Single-Phase LINE IN WIRING HEATER WIRING POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 14: Model 2846E, 4046E, 440Volt, Electric Heat
Float 3 Phase, Switch MOTOR IMPORTANT ! CHECK THAT PUMP MOTOR ROTATION IS CLOCKWISE 120GPM Thermostat Probe in sleeve AS VIEWED FROM TOP ! PUMP Drawing Not to Scale Drawing Not to Scale POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 15: Model 4046E, 5Hp Option, 220Volt, Electric Heat
IMPORTANT ! Switch CHECK THAT PUMP MOTOR ROTATION IS CLOCKWISE AS VIEWED FROM TOP ! PUMP Thermostat Probe in sleeve WELL Heavy Duty, 280GPM, SEALLESS PUMP Drawing Not to Scale Drawing Not to Scale POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 16: Model 4046E, 5Hp Option, 440Volt, Electric Heat
IMPORTANT ! Switch CHECK THAT PUMP MOTOR ROTATION IS CLOCKWISE AS VIEWED FROM TOP ! PUMP Thermostat Probe in sleeve WELL Heavy Duty, 280GPM, SEALLESS PUMP Drawing Not to Scale Drawing Not to Scale POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 17: Model 5846E, 220Volt, Electric Heat
Drawing Not to Scale Elements Thermostat Probe in sleeve Note: Unit will operate at Drawing Not to Scale AC POWER IN 200V to 240V, 3 phase, power 220V, 3, 80A Ground to chassis POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 18: Model 5846E, 440Volt, Electric Heat
Drawing Not to Scale Elements Thermostat Probe in sleeve Note: Unit will operate at AC POWER IN Drawing Not to Scale 400V to 480V, 3 phase, power 440V, 3, 40A Ground to chassis POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 19: Model 4046G & 5846G, 220Volt, Gas Heat
GAS BURNER MOTOR ROTATION IS UNIT Heavy Duty, CLOCKWISE AS 280GPM, VIEWED FROM TOP ! SEALLESS PUMP PUMP WELL Float Switch Thermostat Probe in sleeve Drawing Not to Scale Drawing Not to Scale POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 20: Parts & Accessories: Powerjet System Parts List
FILTER BAGS 100 micron (fine) ...Not available at EMC anymore, ...available at Grainger p/n 4BB84 PJ117 FILTER BAGS 400 micron (medium) Not available at EMC anymore, ...available at Grainger p/n 4BB94 PJ118 FILTER BAGS standard 800 micron (coarse) ...also available at Grainger p/n 4BB98 ROTOR DRIVE SYSTEM covers GearMotor and Bearing with 5”... -
Page 21: Powerjet Components Available At Grainger
-phase, MOTOR Replacement SLP321-1ph SealLess Pump MOTOR, 1 -phase, phase, MOTOR UpGrade -220V only Nat’l Seal No.471192, at Auto Parts or Bearing & Seal stores, ..Not at EMC SLP322 SealLess Pump GREASE SEAL 12” cast iron column, upper end SLP323 SealLess Pump &... -
Page 22: Wayne Gas Burner Parts List
WAYNE COMBUSTION 219-425-9200 Fort Wayne, Indiana, USA WHERE TO ORDER PARTS You can order Parts from your Distributor / Sales Rep, who sold the POWERJET unit. Your Sales Distributor name: phone: You can order parts from the EMC factory, POWERJET OWNERS INSTALL & OPERATE MANUAL... -
Page 23: Trouble-Shooting Guide
Use Soap with Rust Inhibitor, see page 6. inside of tank wash area, Soap & Water Solution NOT Pre-Mixed. Properly Mix Soap & Water, see page 6. on parts, or on tank floor. POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 24: Cautions And Warnings
The Manufacturer reserves the right to make equipment changes and improvements which may not be reflected in this document. We recommend that this document be read in its entirety before any attempt is made to operate the equipment. Copyright © 2000-2016 Equipment Mfg. Corp. Printed in U.S.A. All Rights Reserved POWERJET OWNERS INSTALL & OPERATE MANUAL 8f749dd9-8865-44fd-baed-1b68166d2198file.doc... -
Page 25: Warranty Page & Limitation Of Liability
One Year from the date of sale of the equipment. F.O.B. Santa Fe Springs, CA. EMC will provide a new part or repaired part, at its election, in place of any part that is found, upon inspection, to be defective in material and workmanship during the period described above.
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