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SERVICE MANUAL
INDEX EVEREST
Version 3.0
BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com

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Summary of Contents for Index EVEREST

  • Page 1 SERVICE MANUAL INDEX EVEREST Version 3.0 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 3: Table Of Contents

    Shipping / Sparepartlist Sparepartlist Fault detection Serial numbers, dates FAQ's Support form To receive current pricelist, please contact Index. BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 4: Removing The Glass

    Index Everest Servicemanual v 3.0 Removing the glass RXK 3.5x13 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 5 Index Everest Servicemanual v 3.0 Removing the glass BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 6: Removing The Printinghead

    Index Everest Servicemanual v 3.0 Removing the printinghead BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 7 Index Everest Servicemanual v 3.0 Removing the printinghead BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 8 Index Everest Servicemanual v 3.0 Removing the printinghead BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 9 Index Everest Servicemanual v 3.0 Removing the printinghead BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 10: Removing The Backplate

    Index Everest Servicemanual v 3.0 Removing the backplate BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 11: Removing The Mainboard

    Index Everest Servicemanual v 3.0 Removing the mainboard BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 12: Opening The Sidecovers

    Index Everest Servicemanual v 3.0 Opening the sidecovers x 14 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 13 Index Everest Servicemanual v 3.0 Opening the sidecovers Yellow up! BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 14: Removing The Sheetfeeder

    Index Everest Servicemanual v 3.0 Removing the sheetfeeder BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 15 Index Everest Servicemanual v 3.0 Removing the sheetfeeder BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 16: Removing The Papersensor

    Index Everest Servicemanual v 3.0 Removing the papersensor BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 17: Printinghead

    Index Everest Servicemanual v 3.0 Printinghead BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 18: Printinghead / Anvils

    Index Everest Servicemanual v 3.0 Printinghead / anvils BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 19: Printinghead / Hammers

    Index Everest Servicemanual v 3.0 Printinghead / hammers On line + Power on BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 20 Index Everest Servicemanual v 3.0 Printinghead / hammers BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 21: Hammer-Test

    Driving electronics The driving electronic of the Everest is of a very stable and ruff design. In most cases when electronic driving problem occurs, it is a result of a hammer with chort circuit (0 Ohm) or bad handling of the main board/cables.
  • Page 22 Index Everest Servicemanual v 3.0 Hammer-test Picture A Picture B 12 11 10 9 8 7 6 5 4 3 2 Picture C BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 23: Hammer-Problem

    Index Everest Servicemanual v 3.0 Hammer-problem In case of a hammer problem. Check that the hammer plunge moving smoothly without friction by pressing an axle from the back hole of the hammer, movement 3.8 mm. Measure the resistance of the hammer, it should be 1.9-2.0 Ohm. If there is any additional friction on the plunge, clean the plunge of the hammer with a soft clutch and check the surface with pealing with your nails.
  • Page 24: Transistors

    Index Everest Servicemanual v 3.0 Transistors Our problem was on hammer six. In below table you can see that it can be a result of driving circuit no U38. NOTE! To go further and check it is necessary to have a good knowledge in computer hardware and a proper oscillochope with a probe available.
  • Page 25: Paper Jam

    Index Everest Servicemanual v 3.0 Paper jam If paper jam 1. Remove the paper-stack 2. Check for paper at the top and under the printer 3. Open the bottom profile by sliding the lockers towards center (fig.1&2) 4. Remove cap on side cover and turn the rollers with a screwdriver (fig.3) (fig.1)
  • Page 26 Index Everest Servicemanual v 3.0 Paper jam (fig.3) BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 27 Index Everest Servicemanual v 3.0 Paper jam If the sheetfeeder doesn't pull down the paper Clean the pickup rollers with a finegrained sandpaper Press "Formfeed" and then "on line" BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 28: Front Panel

    Index Everest Servicemanual v 3.0 Front panel PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 X1. PIN 6 X2. PIN 7 X3. PIN 8 X4. PIN 9 ON LINE SPLIT...
  • Page 29: Main Cable

    Index Everest Servicemanual v 3.0 Main cable SHEETFEEDER BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 30: Fuses

    Index Everest Servicemanual v 3.0 Fuses T 6.3 T 4.0 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 31: Mainboard

    Index Everest Servicemanual v 3.0 Mainboard Powerregulator for 5V + 12V. Stepmotor driver. Control circuite for powermodule (controlmodule). Powermodule for hammers (powermodule). Output connector for hammers. Fifo and buffer circuite for controlmodule. CPU, MC68230 FC 16. Controlcircuite for: stepmotor, fan, feeder, fifo clock and LED.
  • Page 32: Led Indicator

    Index Everest Servicemanual v 3.0 LED indicator Paper On line Communication Reference puls (0-puls) BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 33: Boot Up

    Index Everest Servicemanual v 3.0 Boot up Open (Normal position) Locked (Not used) Load internal operation system and printer software... 90° = Power On Light (after 1 min) Power Off 90° = Power On (Ready for Programming) Pip, Piip, Piiip...
  • Page 34: Voltage

    Index Everest Servicemanual v 3.0 Voltage GROUND REFERENCE SENSOR Ref on:4.95 (5V) Ref off: 0V PAPER ENABLE Paper: 4.2V No paper: 1.9V 36.5V 50-60Hz 4.5A BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 35: Upgrade To Fan-Backplate

    Index Everest Servicemanual v 3.0 Upgrade to fan-backplate Modification of the Everest Mainboard when connecting fan-backplate. 4 x Green LED If your Mainboard looks like this... • Connect A & B with a wire. • Connect C & D with a wire.
  • Page 36: Software & Hardware Versions

    Software 6.xx and higher can only be used on printers with Version 2 Mainboard. Version 1 Mainboards can be updated by Index to Version 2. BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 37: Shipping / Sparepartlist

    Index Everest Servicemanual v 3.0 Shipping / Sparepartlist Note! Always lock printinghead when shipping 18060 50002 51022 51012 50010 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 38: Sparepartlist

    Index Everest Servicemanual v 3.0 Sparepartlist 43022 60073 60074 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 39 Index Everest Servicemanual v 3.0 Sparepartlist 60003 12 11 10 9 8 7 6 5 4 3 2 60044 61681 61691 61370 61356 60720 61394 61015 60041 61355 61694 (6.3 AT=61488) 60021 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 40 Index Everest Servicemanual v 3.0 Sparepartlist 22040 22031 10116 60044 21042 42024 11075 23051 35060 21050 11020 35050 23081 16100 23070 21051 23200 23200 22021 22011 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 41 Index Everest Servicemanual v 3.0 Sparepartlist 43020 42042 (x2) 42032 (x2) 31041 32100 (x2) 23025 (433x15mm) 31052 32053 31012 11050 (x10) 31022 23026 (433x12mm) 32100 31034 31035 16011 (x5) 43010 16022 11054 10111 32053 32012 11050 (x10) 40020 14060 18010...
  • Page 42 Index Everest Servicemanual v 3.0 Sparepartlist 22011 32012 22021 32013 16021 16020 16011 13040 x 4 43015 x 4 35030 16024 16023 44001 x 4 61443 30008 43002 43001 40010 40020 43006 43010 43005 43003 (x2) 35080 41001 40030 40000...
  • Page 43 Index Everest Servicemanual v 3.0 Sparepartlist 35021 44001 16023 11011 16024 30020 30021 20001 23062 32012 30019 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 44 Index Everest Servicemanual v 3.0 Sparepartlist 43022 44042 44021 44031 44022 44041 44011 44030 44020 44042 44041 44022 43021 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 45 Index Everest Servicemanual v 3.0 Sparepartlist 43020 43003 x 2 40030 x 4 32043 10092 30012 60060 61692 62110 61990 35010 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 46 Index Everest Servicemanual v 3.0 Sparepartlist 43020 40010 30011 30008 35030 11053 43001 41001 43002 11012 40000 32013 32012 11076 32033 35010 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 47 Index Everest Servicemanual v 3.0 Sparepartlist 32026 11050 (x4) 11012 (x1) 12040 (x14) BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 48 Index Everest Servicemanual v 3.0 Sparepartlist 11053 20001 23062 34010 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 49: Fault Detection

    Can not load Version 1 board and a) Load program 5.xx instead a new program program 6.xx or b) Send the board to Index to be updated to a higher. version 2 board. Keys have Basic software by Install the Everest program with “install new”.
  • Page 50 Run “install.exe”. This will install the software on directory c:\Everest\ev801 and start up the program to install on Everest. g) Next time you start the program run “everest” on c:\Everest\ev801 and follow the menu instruction. No referens puls...
  • Page 51: Serial Numbers, Dates

    Index Everest Servicemanual v 3.0 Serial Number, dates & HW, SW and mechanical changes Everest From Date Type SW Change Comments ser.no 11304 15/2-95 Introduction of Everest II SW 5.**. 11304-11059 version 1 PAL. And 13x 1+ K.Ohm 11915 20/11-95 ME...
  • Page 52: Faq's

    Springs are to weak. Problem selfadjusting after new printinghead. some time of printing. Older Duxbury Braille translator does not display Set the global settings for Index Everest Index Basic D/S in the list of embosser settings. Upgrade limitations Everest < version 6 = maximum 5.48 >...
  • Page 53: Support Form

    Index Everest Servicemanual v 3.0 Support form Use this form to send your support requests to Index Braille. This form is also available at: www.indexbraille.com/suppreq.htm Name Title Organisation Department Mailing address Shipping address City Zip Code State Country Phone E-mail...
  • Page 54 Index Everest Servicemanual v 3.0 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...
  • Page 55 Index Everest Servicemanual v 3.0 BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • TELEFAX +46-(0)920 203085 • E-MAIL info@indexbraille.com • http://www.indexbraille.com...

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