LZ design FES DG P1 102 Manual

Propeller

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FES PROPELLER MANUAL
This manual is accepted by DG Flugzeugbau as manual for the
propeller FES-DG-P1-102, if used in the DG-1001E.
Issued
LZ Design
(DE/EI)
Date
Oct. 2022
LZ design d.o.o. • Brod 3D, 1370 Logatec, Slovenia • tel +386 59 948 898
Type:
Checked
(CVE/MPI)
Date
info@lzdesign.si
Version 1.24
FES DG P1 102
Wassenaar
11 .Nov. 2022
www.front-electric-sustainer.com
Dirks
Approved
(HoOA/LMPL)
Date
16. Nov. 2022

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Summary of Contents for LZ design FES DG P1 102

  • Page 1 FES-DG-P1-102, if used in the DG-1001E. Wassenaar Dirks Issued Checked Approved LZ Design (DE/EI) (CVE/MPI) (HoOA/LMPL) Date Oct. 2022 Date 11 .Nov. 2022 Date 16. Nov. 2022 LZ design d.o.o. • Brod 3D, 1370 Logatec, Slovenia • tel +386 59 948 898 info@lzdesign.si • www.front-electric-sustainer.com...
  • Page 2: Table Of Contents

    FES Propeller Manual Version 1.23 October 2022 Table of Content 1. Important notices ..................... 3 1.1 Limited Warranty ....................3 2. Technical data ......................5 3. Model designation ....................5 4. Construction ......................6 4.1 Certification standards ..................6 4.2 Construction Material ................... 6 4.3 Surface finish ......................
  • Page 3: Important Notices

    This product is warranted to be free from defects in materials or workmanship for two years from the date of purchase. Within this period, LZ design will, at its sole option, repair or replace any components that fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts and labor, but the customer shall be responsible for any transportation cost.
  • Page 4 FES Propeller Manual Version 1.23 October 2022 Warning! Users of FES powered sailplanes should recognize that various types of risks are involved, and they should take all precautions to minimize them, since they cannot be eliminated entirely. The propeller blades are one of the most critical parts of powered sailplane, having vital importance to the flight safety.
  • Page 5: Technical Data

    Propeller identification placard is located on the propeller sticker (transparent sticker glued on lower center part of the propeller). Propeller type FES DG P1 102 is identical like FES VEN P1 102. It is Note: marked differently due to different type and manufacturer of the sailplane.
  • Page 6: Construction

    October 2022 4. Construction 4.1 Certification standards Propeller type FES DG P1 102 described here is designed and tested according to CS 22 Subpart J. This manual is intended to comply with CS‐22.1903, providing the essential information for installing, servicing, and maintaining the propeller.
  • Page 7: Removal Of Propeller Blades

    FES Propeller Manual Version 1.23 October 2022 5. Removal of propeller blades 1. Carefully remove white round stickers which are glued over 6 bolts, which hold the spinner. Unscrew all six M4x6 countersink screws, with 2,5mm sized hex key, to remove the spinner.
  • Page 8: Installation Of Propeller Blades

    For DG1001-e, propeller type is FES DG P1 102. Left blade is marked as L and right blade is marked as R. 2. Left and right propeller blade have slightly different shape of top center surface due to asymmetric shape of the spinner.
  • Page 9 FES Propeller Manual Version 1.23 October 2022 5. Before placing spring washers, crown nuts, and split pins, it is strongly recommended to close motor openings with a tape, as show on photo in previous chapter to prevent that any of the small parts could enter the motor, if it falls through the fingers by coincidence. When this happen, it is usually necessary to remove and open motor, which is quite demanding job, so it is much easier to tape openings.
  • Page 10: Operating Instructions

    FES Propeller Manual Version 1.23 October 2022 7. Fix the spinner with six Inox M4x8mm countersink head screws. Tightening of all 6 screws should be gently with small torque (do not use high torque, as thread in the aluminum plate could be damaged). Please do not use any glue to secure them, as during rotation centrifugal force to the screws create high enough friction, which prevent unscrewing.
  • Page 11: Maintenance And Repair

    FES Propeller Manual Version 1.23 October 2022 9. Maintenance and repair 1. Periodic control of propeller is required after every 50 hours of motor run or after 12 months, whatever comes first, by air-worthiness controller: - check visually the leading and trailing edge at the root. If there are visible any cracks or other major damages, please contact manufacturer for advice before next flight.

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