Judo JULDOS 4 Installation And Operating Instructions Manual

Judo JULDOS 4 Installation And Operating Instructions Manual

Dosing pump

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Installation and operating instructions
JUDO JULDOS 4 - 25
Dosing pump
Valid for: EU countries and Switzerland
Language: English
Read before use and store!

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Summary of Contents for Judo JULDOS 4

  • Page 1 Installation and operating instructions JUDO JULDOS 4 - 25 Dosing pump Valid for: EU countries and Switzerland Language: English Read before use and store!
  • Page 2 D-71351 Winnenden uct. You have purchased a state-of-the- art device. It has been carefully checked Email: info@judo.eu • judo.eu prior to delivery. Nevertheless, if diffi- culties occur, please contact the closest customer service (see chapter Customer Office address: service).
  • Page 3: Table Of Contents

    Maintenance........ 21 Documentation and information Maintenance adhesive label..22 obligations of the operator..Function check......22 Product information....Repair by JUDO customer ser- Scope of supply......vice or a technical service provider, spare parts....22 Function description....Fault..........23 Remote monitoring......
  • Page 4: Safety

    Intended use Operating pressure 1.5 - 8 bar The device is for quantity-proportional auto- matic dosing of JUDO JUL mineral solutions into drinking water that protects cold and hot 1.2.3 Water and ambient tempera- drinking water supply systems against ture...
  • Page 5 1703383 • 2022/10 JUDO JULDOS...
  • Page 6: Symbols Used

    Ensure no moisture can get into device openings when cleaning. Instructions attached directly to the device, The device may only be repaired by tech- e.g.: nical service providers or JUDO cus- Direction of flow (arrow) • tomer service. Type label •...
  • Page 7: Documentation And Information Obligations Of The Operator

    It does not require bleeding. After an empty message, the dosing pump switches off automatically to prevent dry- running. It can only restart its operation, once a filled mineral solution container is attached (see chapter 5.3). 1703383 • 2022/10 JUDO JULDOS...
  • Page 8 Control unit cover Dosing container Fig. 2: Function description JJD 10 - 25 Power supply unit Rotary flange fitting Control unit cover Dosing container Water meter The water meter for model JJD 10 differs from the illustration. JUDO JULDOS 1703383 • 2022/10...
  • Page 9: Remote Monitoring

    (pressure range PN10). The device bears the DIN-DVGW mark as proof of certifica- Remote monitoring tion. The device can be integrated in building control systems (see chapter 6). 1703383 • 2022/10 JUDO JULDOS...
  • Page 10: Installation By A Technical Ser- Vice Provider

    INFO_NO_HEADER JUDO JULDOS dosing pumps that The ambient temperature must not are operated with JUDO JUL mineral exceed 30 °C. In higher temperatures or solution. direct sunlight, material damage may occur up to and including breakage of device parts.
  • Page 11: Power Supply

    Attention: Install the built-in rotary flange in the flow direction! This is indicated by an arrow integral with the casting. The device will not operated if it is INFO_NO_HEADER incorrectly installed. 1703383 • 2022/10 JUDO JULDOS...
  • Page 12: Mounting The Device

    Fig. 4: Align the seal profile with the screws through the bayonet holes on rotary flange fitting the rotary flange fitting (see Figure 5). Fig. 5: Place and engage Feed screws through Turn clockwise to engage JUDO JULDOS 1703383 • 2022/10...
  • Page 13 Installation of JJD 4 with sepa- rate water meter Do not undo the screws on the rear side of the device! Procedure: Undo the fastening screws of the cover (A) from below (see Figure 8) and remove the cover. 1703383 • 2022/10 JUDO JULDOS...
  • Page 14 The top lug of the wall mounting grips in the corresponding cutout on the rear part (tilt-protection!). Screw the device tightly in place with the screw that is located at the top on the housing between the ventilation slots. JUDO JULDOS 1703383 • 2022/10...
  • Page 15 Procedure: Insert the heads of the four flange screws of the water meter through the bayonet holes on the rotary flange fit- ting (see Figure 11). 1703383 • 2022/10 JUDO JULDOS...
  • Page 16: Commissioning

    Plug the power supply unit in. • hexagon of the compression nut. ATTENTION: Leave the last winding of the mains cable as a strain relief on the Check the dosing hose for correct seat- winding device. ing by pulling. JUDO JULDOS 1703383 • 2022/10...
  • Page 17: For Jjd 4: Screw On The Mineral Solution Container

    The dosing quantity has been saved. Operation Setting the dosing quantity Three different settings can be selected for the dosing of JUL mineral solution into the drinking water: minimal (min) • normal (norm) • 1703383 • 2022/10 JUDO JULDOS...
  • Page 18: Selection Of The Appropriate Jul Mineral Solution / Tablets

    ATTENTION: only JUL mineral solutions supplied by The tablets must always be dissolved as a • JUDO may be used complete package. Removal of individual only use JUL mineral solutions tablets for production of partial quantities is •...
  • Page 19: Protection Against Third-Party Access

    Only the supplied power supply ELECTRO_NO_HEADER unit may be used to connect the unit to the power supply. This 1703383 • 2022/10 JUDO JULDOS...
  • Page 20: Temporary Removal Of The Device (Technical Service Provider)

    The device may only be repaired hygiene. by technical service providers or Store the device in a cool and dry • JUDO customer service. place to prevent damage caused Only use original spare parts for by freezing water and possible repairs.
  • Page 21: Integration In Building Control Systems

    Accordingly, the potential-free relay is con- yearly (see section Annual maintenance nected to a binary bus coupler. In this way, by JUDO customer service or a techni- fault or status messages can be forwarded cal service provider, page 22) to the building control system.
  • Page 22: Maintenance Adhesive Label

    Servicing The manufacturer’s instructions concerning Repair by JUDO customer ser- shelf life and storage of JUL mineral solu- vice or a technical service tion must be observed. provider, spare parts WARNING Annual maintenance by JUDO cus- The device may only be repaired...
  • Page 23: Fault

    Fault Fault WARNING The device may only be repaired by technical service providers or JUDO cus- tomer service. Fault Cause Remedy Red warning light illumi- Device fault Pull the power supply unit out of nates. the socket. Inform the installer or the closest customer service point.
  • Page 24: Technical Data

    Technical data Technical data Dosing pump JUDO JULDOS Short designation: JJD The water to be filtered must comply with the European Drinking Water Directive. Information about: JJD 4 JJD 10 JJD 25 Pipe connection [inch] 1" 1¼" 1½" Nominal pressure...
  • Page 25: Wall Mounting Installation Dimensions

    Technical data Wall mounting installation dimensions Minimum installation height from the floor to the rotary flange fitting JJD 4 590 mm Table 2: Wall mount- ing installation dimen- sions for JJD 4 (see also chapter 3.5.2) 1703383 • 2022/10 JUDO JULDOS...
  • Page 26: Installation Dimensions

    Technical data Installation dimensions Fig. 20: JJD 10 installation dimensions Fig. 18: JJD 4 installation dimensions with integrated water meter Fig. 21: Installation dimensions JJD 25 Fig. 19: JJD 4 installation dimensions with external water meter JUDO JULDOS 1703383 • 2022/10...
  • Page 27 L Water meter installation depth up to the pipe middle M Water meter height above the pipe middle N Water meter height below the pipe middle O Device installation depth P Hose length S Minimum height for maintenance purposes 1703383 • 2022/10 JUDO JULDOS...
  • Page 28: Electronic Control Unit

    JJD 4 - 10: JUDO QUICKSET series • JQR (order no. 8250041) for series con- nection of two devices, e.g. filter and dosing pump JJD 4 - 10: JUDO Bypass valve JQX • (order no. 8735210) Mineral tablet dissolving device (order •...
  • Page 29: Disposal

    Packaging waste is to be sent to the local recycling system. To protect environment, old appliances must not be disposed of with household waste. Instead, use the local collection and return points, which are committed to free and environmentally sound disposal. 1703383 • 2022/10 JUDO JULDOS...
  • Page 30: Spare Parts

    Spare parts Spare parts JJD 4 JUDO JULDOS 1703383 • 2022/10...
  • Page 31 Sheet metal screw 2,9×13 Water meter, complete 2120096 491 Profile flange gasket Cylinder screw M6×25 JJD 4 piston rod Empty signalling electrode JJD 4 Wall mounting Pump console Compression nut Pump head insert O-ring 3,7×1,6 O-ring 16×1,5 1703383 • 2022/10 JUDO JULDOS...
  • Page 32 Console extension 2990314 22 1) AU = Accounting unit (items without AU are only available in a set) 2) AU not yet specified at the time of going to press Replacement interval: *** = 3 years JUDO JULDOS 1703383 • 2022/10...
  • Page 33 Spare parts JJD 10 1703383 • 2022/10 JUDO JULDOS...
  • Page 34 Empty signalling electrode JJD 10 JJD 10 piston rod Serrated screw 2.9×25 type 1 JJD 10 console extension Pump console Pump head insert O-ring 3,7×1,6 Spacer sleeve O-ring 7,5×2 O-ring 16×1,5 Pump head cover Compression nut JUDO JULDOS 1703383 • 2022/10...
  • Page 35 Water meter, complete 2120097 513 1) AU = Accounting unit (items without AU are only available in a set) 2) AU not yet specified at the time of going to press Replacement interval: *** = 3 years 1703383 • 2022/10 JUDO JULDOS...
  • Page 36 Spare parts JJD 25 JUDO JULDOS 1703383 • 2022/10...
  • Page 37 JJD 25 piston rod Serrated screw 2.9×25 type 1 Pump console Sheet metal screw 2,9×6,5 JJD 25 pump pipe Countersunk screw M3×8 Dosing hose Compression nut Hose connection, straight Pump head O-ring 5×2 Spacer sleeve 1703383 • 2022/10 JUDO JULDOS...
  • Page 38 Cylinder screw M8×30 O-ring 30×1,2 1) AU = Accounting unit (items without AU are only available in a set) 2) AU not yet specified at the time of going to press Replacement interval: *** = 3 years JUDO JULDOS 1703383 • 2022/10...
  • Page 39: Ec Conformity Declaration

    461 / 08.21 Manufacturer: JUDO Wasseraufbereitung GmbH Address: Hohreuschstraße 39 - 41 D-71364 Winnenden JUDO JULDOS JJD 4, JJD 10, JJD 25 Product description: Dosing pump • EC Directive: Restriction of the use of certain hazardous 2011/65/EU substances in electrical and electronic equipment (RoHS) •...
  • Page 40: Customer Service

    Industriestrasse 15 • CH-4410 Liestal Phone +41 (0)61 906 40 50 • Fax +41 (0)61 906 40 59 E-mail: info@judo-online.ch • judo-online.ch JUDO Wasseraufbereitung GmbH • Filiaal - Filiale Benelux Laarbeeklaan - Av. du Laerbeek, 72 A1 • B-1090 Brussel-Bruxelles BENELUX Phone +32 (0)24 60 12 88 •...

This manual is also suitable for:

Juldos 10Juldos 25Jjd 4Jjd 10Jjd 25

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