Judo JUD-KH 6-100 Installation And Operating Instructions Manual
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Judo JUD-KH 6-100 Installation And Operating Instructions Manual

Judo JUD-KH 6-100 Installation And Operating Instructions Manual

Digital dosing pump systems (cold water) (hot water)
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Installation and Operating Instructions

JUDO UNIDOS Digital Dosing Pump Systems
JUD-KH 6-50 and 6-100 (cold water)
JUD-HH 6-50 and 6-100 (hot water)
Please transfer to the operator.
Read before installation and commissioning!
Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water)
All rights reserved.
© JUDO Wasseraufbereitung GmbH
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Revision level: 20.04.2017
JUDO Wasseraufbereitung GmbH
Postfach 380  D-71351 Winnenden
Tel. +49 (0)7195-692-0  Fax +49 (0)7195-692-188
E-Mail: info@judo.eu  Internet: www.judo.eu

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  • Page 1: Installation And Operating Instructions

    JUD-HH 6-50 and 6-100 (hot water) Please transfer to the operator. Read before installation and commissioning! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
  • Page 2 Low-level and empty status signalling ................ 28 5.2.4 Relay outputs ......................28 Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
  • Page 3 Spare parts ........................ 46 Transfer confirmation and maintenance log ..............46 Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
  • Page 4 Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. +49 (0)7195-692-0  Fax +49 (0)7195-692-188 Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special approval.
  • Page 5 Email: info@judo-online.ch Internet: www.judo-online.ch Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 6: About These Installation And Operating Instructions

    Tab. 1: Symbols and their meaning Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 7: General Safety Instructions

    Ensure that any dosing medium that escapes from the dosing pump or damaged pipes does not cause any damage; the use of bunding is recommended! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 8: Safety Instructions For Electrical Work

    Always keep chemical containers (full or empty) closed and only refill with the chemicals, with which they were originally filled! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 9: Warranty

    Permissible storage temperature(without dosing medium): +4°C to +40°C (-20°C to +40°C)! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 10: Product Information

    Damage caused by transport must be reported inside 24 hours, otherwise no damage claims can be settled for insurance reasons! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 11: Operating Resources

    Required for time-controlled standby switching of the dosing pump Accessories are not supplied! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 12: Technical Data

    * Applies when using original JUDO cold or hot water injection points! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 13: Dosing Capacity

    0.1% [ml/h] Tab. 6: Dosing capacity in manual operating mode Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...
  • Page 14 1800 ml/m³ Tab. 8: Dosing quantity in contact operating mode via JUDO contact water meter Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 15: Dimensions

    408 640 853 [mm] JUD-HH 6-100 438 810 1023 [mm] Tab. 9: Dimensions Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 16: Application

    When dosing chlorine, it must only be used in the form of sodium hypochlorite solution (NaClO, chlorine bleaching lye) (observe Chap. 1.2.3)! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 17: Function Description

    JAK-L (see Chap. 3.2.3), e.g. to a building control system. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 18: Installation

    JUDO UNIDOS digital dosing pump system is optimally to be installed upstream of an adequately sized compressed air chamber. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.
  • Page 19 Problem solutions and other installation options can be clarified by a JUDO technical consultation. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 20: Installation And Connection Of The Dosing Pump

    Keep the pipes as short as possible, always shorten by cutting at a right-angle and route so they are free from kinks and chafing points. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.
  • Page 21 Correctly secure the union nut at the connection of the dosing valve so that the connection is leak- tight. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 22: Low-Level And Empty Status Signalling Of The Suction Kit

    The suction kit must be inserted up to the bottom of the dosing tank. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 23: Fitting And Connection Of The Cold Or Hot Water Injection Point

    Insert the clamping ring in the connection of the injection point and correctly fasten using the union nut to form a leak-tight seal. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 24: Electrical Connection

    Transfer cable JAK-L Low level Tab. 10: Electrical connection Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 25: Description Of The Dosing Pump

    - Function setting for relay 2 Tab. 11: Display and control elements Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 26: Status Leds For Operating State And Fault

    Tab. 13: Status LEDs for adjustment mode and specific setting Factory setting Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 27: Operation And Functions

    The operating state is indicated by the relevant status LEDs (see Chap. 5.1.1). Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 28: Low-Level And Empty Status Signalling

    Simultaneously press and hold the bleed key and the operating mode key for at least 1 s, to once again exit the adjustment mode after programming is completed. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 29: Power Failure

    Ext. stop signal input is inactive and there is adequate dosing medium in the dosing tank (no empty signal)! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 30: Commissioning

    Then carefully add the necessary quantity of powder dosing medium or concentrated dosing medium in small portions in accordance with the dosing instructions. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 31: Bleeding The Dosing Pump

    If the bleed process does not start or comes to a standstill, briefly open and close the bleed valve (approximately 1 turn) while the bleed key is pressed (100 %)! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 32: Operation

    1. Necessary dosing quantity for system content 2. Necessary dosing time Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 33: Contact Operating Mode

    Technical advice necessary! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 34: Chlorine Dosing

    Dosing quantity spec. density Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 35: Overview And Use Of Judo Jul-Mineral Solutions And Judo Chemicals

    60 l 8600002 Tab. 16: Protection against corrosion and limescale Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 36: Boiler Water Conditioning

    Specific density (at 20 °C) 1.22 g/cm³ Tab. 19: Disinfection of drinking and process water Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...

  • Page 37: Oxidation Agent For Drinking And Process Water Treatment

     KMnO4 volume ³ Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 38: Conversion Table For Powder Type Judo Chemicals

    KMnO [ml] Tab. 21: Ratio of weight to volume Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 39: Checking Of The Dosing Concentration

    JUDO measuring instruments and, where necessary, the dose corrected accordingly! Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 40: Faults

    Diaphragm damaged. Replace diaphragm (Chap. 8.3). Tab. 22: Mechanical or hydraulic faults Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
  • Page 41 Installation company: Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.

  • Page 42: Inspection, Maintenance, Service

    JUDO UNIDOS digital dosing pump system can be regularly tested for fault free operation. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 43: Bleeding The Dosing Pump

    1.3.2 components Fig. 11: Suction and pressure valves Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

  • Page 44: Suction Kit

    Fig. 15: Fitting the flange and dosing diaphragm Fig. 16: Positioning the dosing diaphragm Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 45: Removal From Service

    Remaining dosing medium must be properly disposed of. The dosing tank and the suction kit must be thoroughly cleaned with clean water. Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.

  • Page 46: Exploded Drawing Dosing Head

    Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved.
  • Page 47 Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...
  • Page 48 Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380  D-71351 Winnenden ©...

This manual is also suitable for:

Jud-kh 6-50Jud-hh 6-50Jud-hh 6-100

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