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Table of Contents
Troubleshooting
Summary of Contents for BACA SYSTEMS BOSS
- Page 1 BOSS Saw User Manual V1.0 BOSS Saw User Manual Version 1.0 5/9/2019...
- Page 2 BOSS Saw User Manual V1.0 5/9/2019...
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Page 3: Table Of Contents
Extend Cuts ................................... 23 Machining ..................................23 ISO ....................................24 Antivirus Software ................................24 BOSS Saw Calibration and Tool Calibration .......................... 25 Automated Saw Diameter ..............................25 Master Blade Program ..............................25 Base Frame Calibration ..............................26 Table Origin Definition ..............................26 Establish Table Level and Height ........................... - Page 4 Starting BOSS Saw ................................27 Tilt Table .................................... 28 Manual moves ................................... 29 Using the Wireless Pendant .............................. 30 Performing Maintenance Safely on the BOSS Saw ....................... 31 Cautions and Warnings ..............................32 Smart Compensation: Saw Wear Detector Feature......................33 Smart Probe ..................................33 Troubleshooting Guide .................................
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Page 5: Overview
There are many warnings and cautions to be aware of before operating this machine. Description The BOSS Saw is a 5-axis saw machine used to dimensionally cut slab or sheet products such as granite, quartz, marble, and the like. The physical machine is coupled with TouchDrive and VeinMatch software applications to accomplish this task. -
Page 6: Safety
Applicable plant general safety practices must also be followed. BACA Systems designed your BOSS Saw with safety in mind. Throughout this manual, safety precautions and warnings are highlighted for specific operations. Safety precautions are also posted on the equipment. Operator and service personnel shall pay attention to these cautions at all times. -
Page 7: Boss Saw Safety
Never attempt to perform any maintenance functions or clean around the equipment while the system is in operation. Safety procedures and precautions must always be observed while working on the BOSS Saw, or any part of the installation. Service should only be done by qualified personnel. - Page 8 The BOSS Saw system must never be operated without the saw guard in place. Doing so can result in materials being ejected from the saw blade which could result in injury or death.
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Page 9: Saw Motor Safety
BOSS Saw User Manual V1.0 Saw Motor Safety The saw motor is a 220V 3 phase 20hp air cooled, asynchronous electric motor. Service to this electrical motor must be carried out ONLY by a qualified technician. All electrical power must be LOCKED OUT/TAGGED OUT before service is to be performed. -
Page 10: Human-Machine-Interface (Hmi)
BOSS Saw User Manual V1.0 Human-Machine-Interface (HMI) Slab Edge - This should be done before almost every type of cut function. Mostly to minimize errors. 1. START PROGRAM 2. AUTO 3. CAMERA COVER 4. Open Pylon Viewer 5. Double click on the camera name (I.e. BACA (22965708) 6. -
Page 11: Controls Tab
BOSS Saw User Manual V1.0 Controls Tab Projects – Select projects from main menu Open = opens a saved project Save As = Saves current project Delete Cuts = Deletes cuts and machining only Delete Pieces = Deletes pieces only ... - Page 12 BOSS Saw User Manual V1.0 5/9/2019...
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Page 13: Functionality
BOSS Saw User Manual V1.0 Functionality Single Cut 1. Select Single Cut 2. You must position the head exactly where and how you want it to start cutting 3. There are 3 ways to set the cutting limits a. 2 point (precise) i. -
Page 14: Cross Cuts
BOSS Saw User Manual V1.0 7. First Cut= Yes 8. If you want additional cuts at different widths a. ADD b. Input new piece number and piece width c. Repeat as needed 9. Menu See Send Program for further instructions Cross Cuts 1. -
Page 15: Square
BOSS Saw User Manual V1.0 Square 1. Select Square This screen will have different options depending on if you have defined the slab or not 1. Slab Defined The head does not need to be positioned a. ADD b. -
Page 16: Add Pieces
BOSS Saw User Manual V1.0 Add Pieces From the main Menu 1. Select ADD PIECES a. Parametric i. This menu has many different types of shapes. It is up to you to decide what and how you use specific shapes. - Page 17 BOSS Saw User Manual V1.0 2. Piece Movement a. Select a piece b. It will be one of 2 colors i. Green= on slab ii. Yellow= Not on slab These colors only work if the slab has previously been defined c.
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Page 18: Separate Pieces
BOSS Saw User Manual V1.0 Separate Pieces The slab MUST be defined to use this function 1. Select SEPARATE PIECES Left click on the piece or area you want to move 3. It will find the nearest line segment, extend it to the edges of the slab, and show you the direction it will move... - Page 19 BOSS Saw User Manual V1.0 5. Press PLAY 6. The piece and yellow box should now be moved a. Notice. The picture will not move with the piece. This is showing you where it will be AFTER the Cut, Pickup, Move, and Drop b.
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Page 20: Cut Pieces
BOSS Saw User Manual V1.0 Cut Pieces 1. CUT PIECES 2. Saw Parameters 3. Check to be sure you are happy with the parameters in this page. a. Any changes made here will NOT affect any cuts that have already been added. So, it is best to make... - Page 21 BOSS Saw User Manual V1.0 5. OK 6. MITERS a. If you have miters to cut, they should be processed first. b. Select the line you want to miter by clicking on the right side of center of that line. The arrow should point COUNTERCLOCKWISE.
- Page 22 BOSS Saw User Manual V1.0 Dashed yellow line is on the INSIDE of the piece. Could process 7. To apply straight cuts, there are 2 different options. a. Automatic i. this will apply all exterior and interior cuts that have NOT been already processed b.
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Page 23: Extend Cuts
BOSS Saw User Manual V1.0 Extend Cuts 1. Select EXTEND CUTS 2. click the side of the line you want to extend 3. Select STRETCH 4. Left click and drag it to where you want the BOTTOM of the cut to stop. -
Page 24: Iso
This is especially important if the machine is connected to the internet and used by many people. Be wise and protect this computer. BACA Systems makes no recommendation regarding antivirus software. You should consult your organizations IT professional for help in implementing reputable antivirus software. -
Page 25: Boss Saw Calibration And Tool Calibration
BOSS Saw User Manual V1.0 BOSS Saw Calibration and Tool Calibration Axis Calibration Automated Saw Diameter Master Blade Program 5/9/2019... -
Page 26: Base Frame Calibration
BOSS Saw User Manual V1.0 Base Frame Calibration Table Origin Definition Establish Table Level and Height Calculating the Table Level Tool Frame Compensation Saw Plumb Saw Trim Saw Kerf Saw Y Value: Opposing Line Test Saw Y Value: Measured Square... -
Page 27: Arming And Operating Boss Saw
BOSS Saw User Manual V1.0 Arming and Operating BOSS Saw Starting BOSS Saw 1. Turn on air supply 2. Turn on water supply 3. Turn on Main Disconnect (should be mounted on the wall near the machine) 4. Turn on power switch of machine (white knob on right side on machine) 5. -
Page 28: Tilt Table
BOSS Saw User Manual V1.0 Tilt Table From the main screen 1. Lift stop plates up on table 2. Press START PROGRAM 3. Press Table Up a. The machine will park, the pump will start, and the table will lift b. -
Page 29: Manual Moves
BOSS Saw User Manual V1.0 Manual moves From the main menu 1. Press START PROGRAM a. Press JOG i. 2 new buttons will appear 1. TCP Saw is active by default a. This will cause the movements to work in conjunction of the blade’s orientation i. -
Page 30: Using The Wireless Pendant
BOSS Saw User Manual V1.0 Using the Wireless Pendant 1. Press JOG/Shift twice a. Wait 3 seconds All buttons other than JOG/Shift have 2 positions o Half press (HP) Cutting feed-rate Special (when combined with another button) o Full press (FP) ... -
Page 31: Performing Maintenance Safely On The Boss Saw
Performing Maintenance Safely on the BOSS Saw The only safety device is an e-stop. Never use the BOSS Saw for production while in maintenance mode. Doing so can result in great bodily harm including death. Running the machine in production while in maintenance mode is a violation of the safety standard ANSI-RIA R15.06-2012 and OSHA 29 CFR-1910. -
Page 32: Cautions And Warnings
Make sure the machine is clear before executing a cycle! The BOSS Saw system must never be operated without the saw guard in place. Doing so can result in materials being ejected from the saw blade which could result in injury or death. -
Page 33: Smart Compensation: Saw Wear Detector Feature
BOSS Saw User Manual V1.0 Smart Compensation: Saw Wear Detector Feature Smart Probe 5/9/2019... -
Page 34: Troubleshooting Guide
BOSS Saw User Manual V1.0 Troubleshooting Guide Technical Support Number: 855-2234-3610 Support BACA Systems Technical Support SERVICE 855-234-3610 HOURS 7AM EST-8PM PST, MESSAGE AFTERHOURS service@bacasystems.com SPARE PARTS 248-706-6420 parts@bacasystems.com BACA Systems Office 855-847-7330 5/9/2019... -
Page 35: Minimum Spare Parts List
BOSS Saw User Manual V1.0 Minimum Spare Parts List Part Description Axis QTY to Order Part Number (R #) Jaw Coupling Insert Ball screw nut oil seal Ball screw nut O-ring (small) Ball screw nut bearing Ball screw nut O-ring (large) -
Page 36: Preventative Maintenance
BOSS Saw User Manual V1.0 Preventative Maintenance 5/9/2019... - Page 37 BOSS Saw User Manual V1.0 5/9/2019...
- Page 38 BOSS Saw User Manual V1.0 Lubrication periods based on 8-hour workdays. Lubrication Position Capability Replacement Recommended Oil Type Comment Frequency Add NO.2 high temperature resistant Mobilux EP series 2 grease by pulling pneumatic grease gun Ball screw holder Trimonthly Shell Alvaniz EP grease R2 3-5 times.