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Summary of Contents for ION Exchange ZERO B 8AS
- Page 1 SOFTENIZER USER Automatic Water Conditioner Model 8AS MANUAL...
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Page 2: Table Of Contents
Auto SOFT CONTENTS SR. NO. CONTENTS PAGE NO. Introduc�on Know your water So�ener 04 TO 06 Process and features 08 TO 09 Component iden�fica�on Wiring schema�c Inlet water condi�ons Technical specifica�ons Start Up of the so�enizer 14 TO 15 Process flow diagrams 16 to 18 Dos and don’ts Unpacking checklist... -
Page 3: Introduc�On
Auto SOFT INTRODUCTION The all new Zero B So�enizer - automa�c water condi�oners from Ion Exchange India Limited is meant to serve our customers with an experience of enhanced performance, User friendliness and assurance on the quality of treated water. The primary func�on of the Zero B so�enizer is to condi�on the incoming hard water to a so�er form which improves experience in bathing, washing, laundering and eliminates the scum forma�on and scaling effects of hard... - Page 4 Auto SOFT KNOW YOUR ZERO B WATER SOFTENIZER 1. The display screen The above display screen communicates the status of the so�enizer. The so�enizer process stages such as Service, Backwash, Brine, Slow Rinse, Fast Rinse and Brine refill are indicated with appropriate icons as shown above.
- Page 5 Auto SOFT A�er some �me, the valve will display the following in sequence: Remaining output of the so�ener Flow rate of treated water Real �me Regenera�on trigger �me How to manually recharge the so�ener? The op�on of manual regenera�on is also available. This forced regenera�on is recommended under following condi�ons Power failure during auto recharging (If you have doubts of an incomplete recharging)
- Page 6 Auto SOFT brine tank surrounding the brine well. (Refer component iden�fica�on diagram). • Ensure that the salt is not spilled inside the brine well. 4. Be Aware • Based on the set program by days or volume base delay program by the technician during installa�on, the auto so�ener recharges on that midnight using the treated water.
- Page 7 Auto SOFT CAUTION The Zero B so�enizer only condi�ons the water for bathing, For drinking - washing and laundering. This water may not be microbialy safe for direct drinking. Always use a point of use water purifier for drinking. Please take advice from our visi�ng personnel.
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Page 8: Process And Features
Auto SOFT PROCESS AND FEATURES Principle of Working The so�ener converts the hard water into so� water with the process of on Exchange. In the so�ening cycle the so�ener resin media exchanges the hard ions of calcium and magnesium for sodium ions. When the so�ener resin is exhausted the auto valve recharges the resin media (The output given by your so�ener depends on the hardness of the raw water and your so�ener model). - Page 9 Auto SOFT Process Cycles 1. So�ening cycle converts hard water to so� water. 2. Backwash cycle cleans the so�enizer media completely of mud and debris that comes from inlet water during service. 3. In the Brine injec�on cycle the so�enizer will be recharged with common salt.
- Page 10 Auto SOFT SPECIAL FEATURES • A robust and reliable 6 stage fully automa�c valve. • Corrosion proof resin and salt tanks for longer life. • User-friendly auto valve screen shows process stages and output alerts. • Built-in no hard water bypass valve (NHBV) during recharging (Most so�eners do not have a NHBV or have externally).
- Page 11 Auto SOFT COMPONENT IDENTIFICATION...
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Page 12: Wiring Schema�C
Auto SOFT WIRING SCHEMATIC Sr. No. Parameter Specifications Inlet water hardness 800 ppm max. Oil & Greece Turbidity 1 NTU Chlorine Heavy metals Less than 0.1 ppm Inlet water pressure 1.5- 3.5 kg/cm2 max. - Page 13 Auto SOFT TECHNICAL SPECIFICATIONS Model Flow Rates Up to *8m3/h Output/Regeneration(m3) Based on feed water hardness 200PPM CaCO3 Purple Resin Quantity(liters) Zr NaF Coarse Silex (Kg) Cabinet Salt Capacity in kgs Maximum Salt Per Recharge in kgs Brine Volume (Liter) Brine Float Setting (mm) Process Valve Fully Automatic...
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Page 14: Start Up Of The So�Enizer
Auto SOFT START UP OF THE SOFTENIZER 1. Ensure that the so�ener is installed by the authorized service technician as per recommended procedures for so�ener assembly and auto valv programming. 2. Ensure that sufficient inlet water supply and pressure is available as specified. 3. - Page 15 Auto SOFT 7. Treated water tank starts ge�ng filled up with so� water. A�er ac�va�on of he above icon, the flow rate of the treated water will be displayed, but when service pump is “OFF” t he flow rate of the treated water will not be displayed.
- Page 16 Auto SOFT GENERAL ARRANGMENT OPTION-1 OVER HEAD TANK Valve open Bypass valve Pressure close Gauge Vacuum Valve 2” Breaker RELAY BOX open V3-Valve HP SW BRINE open 0.5 TO 5 TANK 1” REGENRATION RAW WATER AUTO SOFTENER OPTION -2 PUMP PUMP GROUND WATER TANK...
- Page 17 Auto SOFT SERVICE POSITION DIAGRAM -1 OPTION-1 OVER HEAD TANK V1 open close Pressure Gauge Vacuum 2” V4 open Breaker RELAY BOX V3 open BRINE TANK HP SW 1” REGENRATION RAW WATER AUTO SOFTENER OPTION -2 PUMP “OFF” PUMP “ON” GROUND WATER TANK...
- Page 18 Auto SOFT REGENERATION POSITION DIAGRAM -2 OPTION-1 OVER HEAD TANK V1 open close Pressure Gauge Vacuum 2” V4 open Breaker RELAY BOX HP SW V3 open BRINE TANK 1” REGENRATION RAW WATER OPTION -2 AUTO SOFTENER PUMP “ON” PUMP “OFF” GROUND WATER TANK...
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Page 19: Dos And Don'ts
Auto SOFT DO’S AND DON’TS Do’s • Ensure that the product is installed inside the building or a shed. • As per the schedule please insure that the brine tank is filled with salt. • For recharging, use clean and white Khadi salt. •... -
Page 20: Unpacking Checklist
Auto SOFT UNPACKING CHECK LIST • Automa�c valve with top strainer and fi�ngs • SMPS for AV • CPVC fi�ngs with NRV and vacuum breaker • Brine tank with float valve and brine well assembly • Riser pipe with bo�om strainer •... - Page 21 WARRANTY CARD (To be filled in by the sales representa�ve and retained by the customer for reference) Unit Serial No. : ........Model : Zero B SOFTENIZER, Model 8AS Invoice No. : ........Product Serial No. : ..........Dated : ..........Date of Expiry of Warranty : ........
- Page 22 / malopera�on of the equipment by the buyer. Ion Exchange (India) Limited shall be excused from any delay or failure in performance required hereunder if caused by reason of any occurrence or con�ngency beyond its reasonable control, including, but not limited to, acts of God, acts of war, fire, laws, proclama�ons, edits, ordinances or regula�ons, riots, earthquakes, floods, explosions or other acts of nature.
- Page 23 Ion Exchange (India) Ltd. is a leader in the business of water treatment and solu�ons that are so vital to people's lives and the environment. For more than five decades, Ion Exchange (India) Ltd., has pioneered many path-breaking innova�ons in the field of engineering and marke�ng to provide a one-stop solu�on for industry, homes and communi�es.
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