Related Manuals for Intelitek JobMaster 00-1800 Series
Summary of Contents for Intelitek JobMaster 00-1800 Series
- Page 1 JobMaster® Mechanical Training Bench QUICK START GUIDE For the New 00-1800 Series Benches Catalog #34-8000-0016 Rev. F...
- Page 2 Every effort has been made to make this book as complete and accurate as possible. However, no warranty of suitability, purpose, or fitness is made or implied. Intelitek is not liable or responsible to any person or entity for loss or damage in connection with or stemming from the use of the software, hardware and/or the information contained in this publication.
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Page 3: Table Of Contents
Table of Contents In This Guide ................................. 4 1.1. Overview ..................................4 1.2. Version Update: Main Differences ..........................4 List of Accessories ..............................5 Mounting and Assembly ............................6 3.1. Mounting onto a Table ..............................6 3.2. Mounting onto the Mobile Bench ..........................9 3.2.1. -
Page 4: In This Guide
Materials: The previous version of the Mechanical Bench contained rigid metal racks and an inflexible working surface. The 00-1800 series is made up of more flexible and user-friendly materials. JobMaster® Mechanical Training Bench|In This Guide © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... -
Page 5: List Of Accessories
Gear Kit 10-1800-0008 C-Brake/Speed Reducer Kit 10-1800-0009 Gearbox Kit 10-1800-0010 Tool Set 10-1800-0020 Mobile Bench 00-1800-0001 Optional Shelf Set 10-1800-0001 Optional Bearing Kit 00-1800-6000 Optional JobMaster® Mechanical Training Bench|List of Accessories © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... -
Page 6: Mounting And Assembly
Warning: Never drag the working surface, as dragging may damage it and/or the surface beneath it. Always lift the working surface when moving it from place to place. JobMaster® Mechanical Training Bench|Mounting and Assembly © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... - Page 7 4. Carefully lift the working surface and place it onto the table. Center each of the four legs (vertical profiles) on top of the four holes. JobMaster® Mechanical Training Bench|Mounting and Assembly © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
- Page 8 The order of the assembly, from bottom to top, is screw head, square washer, tabletop, working surface leg (profile). JobMaster® Mechanical Training Bench|Mounting and Assembly © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
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Page 9: Mounting Onto The Mobile Bench
Unpack and assemble the mobile bench (00-1800-0001) according to the instructions in document 101969. 3.2.2. Assembling the Shelves Assemble the shelve set (10-1800-0001) onto the mobile bench according to the instructions in document 101970. JobMaster® Mechanical Training Bench|Mounting and Assembly © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... -
Page 10: Assembling The Working Surface
Slot an M8 nut into the slot of the mobile bench’s profile near the location of one of the legs of the working surface (on the side of the leg’s circular pocket). JobMaster® Mechanical Training Bench|Mounting and Assembly © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... - Page 11 Perform steps a-c for all four working surface legs. 3. Tighten all four M8 screws completely using the rounded end of the hex key. JobMaster® Mechanical Training Bench|Mounting and Assembly © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
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Page 12: Motor Controller And Safety Guard Assembly
This section contains an overview of how to mount the controller and the safety guard assembly. For additional details, see document 101970. JobMaster® Mechanical Training Bench|Mounting and Assembly © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... - Page 13 2. Slide the magnetic read head that is connected to the controller around the top of the mobile bench and through the corner hole of the working surface. JobMaster® Mechanical Training Bench|Mounting and Assembly © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
- Page 14 5. Remove the safety guard and completely fasten the lower magnetic read head to the bracket. 6. Secure the controller with the included M4x12 screws and M4 washers. (See document 101970 for diagrams and details.) JobMaster® Mechanical Training Bench|Mounting and Assembly © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
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Page 15: Operating The Motor
Warning: The controller has two voltage options. Ensure that you are using the correct voltage. To change the controller’s voltage, see document 101976. JobMaster® Mechanical Training Bench|Operating the Motor © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... - Page 16 When the brake is powered (when the output power switch [C] is on), the brake is released, allowing the motor shaft to run. JobMaster® Mechanical Training Bench|Operating the Motor © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
- Page 17 Ensure that motor speed knob is turned to a low speed. 4. Press START (F) to start the motor. 5. Adjust the motor speed dial (G) as desired. JobMaster® Mechanical Training Bench|Operating the Motor © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
- Page 18 Note: After stoppage of the motor for any reason (including removal of the safety guard), the START button (F) must be pressed to restart the motor. JobMaster® Mechanical Training Bench|Operating the Motor © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
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Page 19: Mounting Training Bench Accessories
Consider this example where the motor and speed reducer are installed on the working surface: Here is an additional example with pillow blocks, shaft with coupling, and dial indicator: JobMaster® Mechanical Training Bench|Mounting Training Bench Accessories © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... -
Page 20: Map For Assembly Mounting
ME13 skill drills that do not make use of the arbor press require any flat working service of at least 800 mm x 600 mm. The lamp (36-9000-0038) can be clamped onto any edge of the working surface. JobMaster® Mechanical Training Bench|Mounting Training Bench Accessories © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... - Page 21 The order of part placement to secure the arbor press, from top to bottom, is: 1. Hex Screw 2. Flat washer 3. Arbor press 4. Working surface (tabletop) 5. Flat washer 6. Lock washer 7. Hex nut JobMaster® Mechanical Training Bench|Mounting Training Bench Accessories © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
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Page 22: Mounting Laser Alignment Accessories
This image shows the assembly of the laser alignment kit, which is used in tandem with the pillow blocks, shafts, couplings, and shims. The laser alignment kit is used in the ME11 skill drills. JobMaster® Mechanical Training Bench|Mounting Training Bench Accessories © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1... - Page 23 For assembly of the laser alignment kit, all pillow blocks must be raised on mount blocks which are secured to the working surface. Full assembly instructions for assembling the pillow and mount blocks can be found in document 101982. JobMaster® Mechanical Training Bench|Mounting Training Bench Accessories © 2022 Intelitek Inc. All rights reserved | 34-8000-0016-F-JM-Mechanical-Bench-QS_v1.1...
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