Intelitek JobMaster 00-1800 Series Quick Start Manual

Mechanical training bench
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JobMaster® Mechanical Training Bench
QUICK START GUIDE
For the New 00-1800 Series Benches
Catalog #34-8000-0016 Rev. B

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Summary of Contents for Intelitek JobMaster 00-1800 Series

  • Page 1 JobMaster® Mechanical Training Bench QUICK START GUIDE For the New 00-1800 Series Benches Catalog #34-8000-0016 Rev. B...
  • Page 2 Every effort has been made to make this book as complete and accurate as possible. However, no warranty of suitability, purpose, or fitness is made or implied. Intelitek is not liable or responsible to any person or entity for loss or damage in connection with or stemming from the use of the software, hardware and/or the information contained in this publication.
  • Page 3: Table Of Contents

    Motor Controller and Safety Guard Assembly ......................12 Operating the Motor ............................15 Working with the Curriculum..........................19 5.1. Overview ..................................19 5.2. Performing the Skill Drills ............................20 JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. In This Guide All rights reserved...
  • Page 4: In This Guide

    The 00-1800 series is made up of more flexible and user-friendly materials. For additional details, see Section 5 Working with the Curriculum. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. In This Guide All rights reserved...
  • Page 5: List Of Accessories

    Accessories Kit 2 10-1800-0007 Gear Kit 10-1800-0008 C-Brake/Speed Reducer Kit 10-1800-0009 Gearbox Kit 10-1800-0010 Tool Set 10-1800-0020 Mobile Bench 00-1800-0001 Optional Shelf Set 10-1800-0001 Optional JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. List of Accessories All rights reserved...
  • Page 6: Mounting And Assembly

    Warning: Never drag the working surface, as dragging may damage it and/or the surface beneath it. Always lift the working surface when moving it from place to place. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Mounting and Assembly All rights reserved...
  • Page 7 4. Carefully lift the working surface and place it onto the table. Center each of the four legs (vertical profiles) on top of the four holes. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Mounting and Assembly All rights reserved...
  • Page 8 The order of the assembly, from bottom to top, is screw head, square washer, tabletop, working surface leg (profile). JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Mounting and Assembly All rights reserved...
  • Page 9: Mounting Onto The Mobile Bench

    Unpack and assemble the mobile bench (00-1800-0001) according to the instructions in document 101969. 3.2.2. Assembling the Shelves Assemble the shelve set (10-1800-0001) onto the mobile bench according to the instructions in document 101970. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Mounting and Assembly All rights reserved...
  • Page 10: Assembling The Working Surface

    Slot an M8 nut into the slot of the mobile bench’s profile near the location of one of the legs of the working surface (on the side of the leg’s circular pocket). JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Mounting and Assembly All rights reserved...
  • Page 11 Perform steps a-c for all four working surface legs. 3. Tighten all four M8 screws completely using the rounded end of the hex key. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Mounting and Assembly All rights reserved...
  • Page 12: Motor Controller And Safety Guard Assembly

    This section contains an overview of how to mount the controller and the safety guard assembly. For additional details, see document 101970. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Mounting and Assembly All rights reserved...
  • Page 13 2. Slide the magnetic read head that is connected to the controller around the top of the mobile bench and through the corner hole of the working surface. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Mounting and Assembly All rights reserved...
  • Page 14 5. Remove the safety guard and completely fasten the lower magnetic read head to the bracket. 6. Secure the controller with the included M4x12 screws and M4 washers. (See document 101970 for diagrams and details.) JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Mounting and Assembly All rights reserved...
  • Page 15: Operating The Motor

    Warning: The controller has two voltage options. Ensure that you are using the correct voltage. To change the controller’s voltage, see document 101976. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Operating the Motor All rights reserved...
  • Page 16 When the brake is powered (when the output power switch [C] is on), the brake is released, allowing the motor shaft to run. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Operating the Motor All rights reserved...
  • Page 17 Ensure that motor speed knob is turned to a low speed. 4. Press START (F) to start the motor. 5. Adjust the motor speed dial (G) as desired. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Operating the Motor All rights reserved...
  • Page 18 Note: After stoppage of the motor for any reason (including removal of the safety guard), the START button (F) must be pressed to restart the motor. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Operating the Motor All rights reserved...
  • Page 19: Working With The Curriculum

    For example, instead of storing equipment on metal racks, equipment is stored in the plastic containers on the shelves. 00-1800 series with plastic containers 00-ME10 series with metal racks 00-1800 series example plastic container 00-ME10 series example metal rack JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Working with the Curriculum All rights reserved...
  • Page 20: Performing The Skill Drills

    This image of the Mechanical Training Bench’s working surface from above provides a general map for where to secure various assemblies when performing the skill drills. JobMaster Mechanical Bench QS Guide © 2019 Intelitek Inc. Working with the Curriculum All rights reserved...

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