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Summary of Contents for GSi IS TD
- Page 1 SAFETY INSTALLATION OPERATION MAINTENANCE M A N U A L SAMPLER Model TD No. PC 522818A Revised 2006-10-26 9575 N. 109 Ave. Omaha, Nebraska 68142 (402) 330-1500 www.intersystems.net...
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Page 2: Table Of Contents
Table of Contents I. GENERAL SAFETY INFORMATION ........................3 II. GENERAL INFORMATION ...........................5 2.1 System Description ..........................5 2.2 Optional Features ...........................6 2.3 Material Sampled ............................6 2.4 Sampler Construction ..........................6 III. GENERAL INSTALLATION REQUIREMENTS ....................7 3.1 Receiving Inspection..........................7 3.2 Pre-Installation Preparation ........................7 3.3 Location ..............................7 3.4 General Mounting Guidelines .........................7 3.5 Material Sample Transport Lines ......................8... - Page 3 7.4.1 Sampler Parts Listing TD (see Figure 7-1) ..................19 7.4.1 Sampler Parts Listing TD (see Figure 7-1) ..................20 VIII. WARRANTY ..............................22 List Of Illustrations & Drawings FIGURE 1-1, TD SAMPLER SAFETY LABEL LOCATIONS ..................4 FIGURE 2-1, TYPICAL INSTALLATION, MODEL TD SAMPLING SYSTEM ............5 FIGURE 4-1, STANDARD NEMA 12 CONTROL PANEL DETAIL................9 FIGURE 4-2, LIMIT SWITCH CONNECTIONS ......................12 FIGURE 5-1, DRIVE CLUTCH DETAIL........................16...
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Page 4: General Safety Information
I. GENERAL SAFETY INFORMATION SAFETY FIRST! The symbols shown identify examples of the safety labels and signs to be found on InterSystems equipment. They are affixed to the equipment to warn of danger persons possible equipment damage. These signs must never be removed, tampered with, painted over or obscured in any way. - Page 5 FIGURE 1-1, TD SAMPLER SAFETY LABEL LOCATIONS...
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Page 6: General Information
II. GENERAL INFORMATION 2.1 System Description The TD Sampler is designed to collect a representative sample of granular, pellet, or other materials from the end of a belt conveyor. Figure 2-1 illustrates a typical TD Sampler application. Sample collection is initiated in response to either an operator's manual command or a signal automatically generated by controller logic, usually time-based but which could also be volume or quantity based. -
Page 7: Optional Features
2.2 Optional Features The certified drawings indicate which, if any, optional features are included with a sampling system. Some of the more frequently specified optional features are briefly described in the following list. Controller arranged to initiate a sampling cycle based on quantity or volume of material passing through conveying line rather than upon elapsed time periods. -
Page 8: General Installation Requirements
III. GENERAL INSTALLATION REQUIREMENTS 3.1 Receiving Inspection Carefully inspect the sampling system for damage as soon as it is received. Also, verify that the quantity of parts or packages actually received corresponds to the quantity shown on the packing slip. Report any damage or shortage to the delivering carrier as soon as possible. -
Page 9: Material Sample Transport Lines
3.5 Material Sample Transport Lines The tubing used to transport material samples must be compatible with the operating environment and the material sampled. Typically a 3.00 OD rigid tubing is directly connected to the sample outlet using a compression type coupling. The tubing is then routed to the SD sample delivery system using the most direct route with the fewest number of bends. -
Page 10: Operations And Adjustments
IV. OPERATIONS AND ADJUSTMENTS DANGER FAILURE TO OBSERVE ALL SAFETY RULES, WRITTEN AND IMPLIED, AND THOSE SUGGESTED BY COMMON SENSE, CAN RESULT IN DEATH, SERIOUS INJURY, AND /OR EQUIPMENT DAMAGE. LOCKOUT POWER BEFORE PERFORMING ANY MAINTENANCE. 4.1 Control Components And Their Functions FIGURE 4-1, STANDARD NEMA 12 CONTROL PANEL DETAIL Refer to the certified electrical drawing(s) for dimensions on control panels with optional features. -
Page 11: Power Off/On Switch S-1
4.1.1 POWER OFF/ON Switch S-1 This toggle switch controls all electrical power to the controller and the sampler unit. WARNING THIS MACHINE STARTS WITHOUT WARNING. MOVING PARTS CAN CAUSE SEVERE INJURY. CLEAR AREA PRIOR TO CONTROLLER START-UP. 4.1.2 POWER Pilot Light This light is illuminated as long as power is available to the controller and the POWER switch (S-1) is set to ON. -
Page 12: Main Fuse
2. SETTING SWITCHES: The three digits are set with the rotary switch knobs located beneath each digit. These knobs can be rotated in either direction (CW or CCW), and they are "pull" removable if digit set security is desired. Changing one or more digits, during timing, will instantly be reflected by an equivalent change in the timer's display. -
Page 13: Reverse Delay Timer Relays
4.1.8 Reverse Delay Timer Relays MODEL STROKE RECOMMENDED These timers monitor the amount of time the sample SIZE DELAY TIMER SETTING pelican takes to traverse from one side to the other and will 1.3 sec force the starter to reverse if the sample cutter takes too 1.6 sec long to complete its traverse. -
Page 14: Maintenance And Repair
V. MAINTENANCE AND REPAIR DANGER FAILURE TO OBSERVE ALL SAFETY RULES, WRITTEN AND IMPLIED, AND THOSE SUGGESTED BY COMMON SENSE, CAN RESULT IN DEATH, SERIOUS INJURY, AND /OR EQUIPMENT DAMAGE. LOCKOUT POWER BEFORE PERFORMING ANY MAINTENANCE. 5.1 General Maintenance A good maintenance program involves thorough general housekeeping, adequate periodic re-lubrication, and replacement of worn or damaged components. -
Page 15: Lubrication
5.3 Lubrication 5.3.1 Drive Chain, Sprockets & Idler Shaft The drive chain, sprockets & idler shaft have been greased at the factory. The chain should be thoroughly cleaned and re-greased once a year using a multi-purpose grease. The idler shaft should also be greased at the same time. -
Page 16: Sample Cutter Seals Replacement
Close Re-install the inspection cover on the housing. J. Restore power to the sampler and operate it through several collection cycles. 5.4.4 Sample Cutter Seals Replacement When following the instructions below, refer to the applicable drawing of the sampler. Reference the drawing of the sampler on page 21 and the certified drawing(s). - Page 17 A. Shutoff and lockout all power (electrical, pneumatic and hydraulic). B. Shut down conveying line. C. Open the drive cover access panel. D. Fully loosen the three (3) tension screws (items 10F). E. Loosen the adjusting nut set screw (item 10E) at least nine turns. F.
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Page 18: Troubleshooting
VI. TROUBLESHOOTING 6.1 General TD Sampler Troubleshooting DANGER CARELESS OR ACCIDENTAL RESTORATION OF POWER CAN RESULT IN DEATH OR SERIOUS INJURY. MAKE CERTAIN AREA IS CLEAR BEFORE REMOVING LOCKOUTS. SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Sampler does not cycle Power switch OFF. Turn power switch ON. -
Page 19: Replacement Parts
VII. REPLACEMENT PARTS 7.1 Scope The certified drawings list the non-standard components that have been incorporated into the equipment. InterSystems, Inc. normally stocks non-fabricated parts and non-custom OEM parts. Replacement parts for any other components, including fabricated parts and custom OEM components can be supplied upon request. 7.2 Ordering Parts Direct parts orders or requests for technical assistance to your sales representative or to: InterSystems, Inc. - Page 20 7.4.1 Sampler Parts Listing TD (see Figure 7-1) ITEM NO. PART NO. DESCRIPTION 34672 IDLER MOUNT BASE 34007 IDLER SPROCKET 34008 IDLER SHAFT 34376 GEAR REDUCER 34379 3 HP NEMA 9 MOTOR 34661 GEAR BOX SPACER 514487 RUBBER BUMPER 522580 SPACER (RUBBER BUMPER) 34760 CLUTCH SPRING...
- Page 21 7.4.1 Sampler Parts Listing TD (see Figure 7-1) ITEM DESCRIPTION MACHINE SIZE (CONVEYOR BELT WIDTH) GUIDE RAIL 522200 522201 522202 522203 522204 FORWARD BEARING 522210 522211 522212 522213 522214 REAR BEARING 522220 522221 522222 522223 522224 HOLD-DOWN BEARING 522230 522231 522232 522233 522234...
- Page 22 FIGURE 7-1, TD SAMPLER PARTS DRAWING...
- Page 23 VIII. WARRANTY InterSystems, Inc. reserves the right to make changes in design or in construction of equipment and components without obligation to incorporate such changes in equipment and components previously ordered. WARRANTY, LIMITATION OF LIABILITY, DISCLAIMER OF IMPLIED WARRANTIES: InterSystems, Inc. manufactured equipment and components are guaranteed against defects in workmanship or materials for one year from date of shipment.
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