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GSi GCE 45 Installation And Operation Manual

Ce compliant gce sampler
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CE Compliant GCE Sampler
Model: GCE 45 and GCE 90
Installation and Operation Manual -
Original Instructions
PNEG-2175CE
Version: 1.0
Date: 01-13-22
PNEG-2175CE

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Summary of Contents for GSi GCE 45

  • Page 1 CE Compliant GCE Sampler Model: GCE 45 and GCE 90 Installation and Operation Manual - Original Instructions PNEG-2175CE Version: 1.0 Date: 01-13-22 PNEG-2175CE...
  • Page 2 Safety of machinery - Electrical equipment of machines 1. All installation shall be in accordance with manual PNEG-2175CE. 2. Sentinel controls shall not be installed inside the potentially explosive environment. Signed: PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 3: Table Of Contents

    General GCE Sampler Troubleshooting ..................... 37 Chapter 10 Parts List ............................38 Sampler Model GCE 45 Parts ......................38 Sampler Model GCE 90 Parts ......................41 Chapter 11 Warranty ............................45 PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 4: Chapter 1 Introduction

    1. Introduction This manual covers the installation and operation for the Sampler Model GCE 45 and 90. This manual provides guidelines for installing the product. You must retain a qualified contractor to provide on-site expertise. INTERSYSTEMS IS NOT RESPONSIBLE FOR THE INSTALLATION OF THIS PRODUCT.

  • Page 5: Ordering Parts

    Standard SAE 80W-90 EP Gear Lubricant Oil Quart (Pennzoil 4096) 529601 Optional Synthetic Gear Lubricant Oil Quart (Mobil SHC634) 35342 #50 Friction Facing (Ref #16 on Page 36.) 35527 Limit Switch Contact Block 1 N.O. 1 N.C. PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 6: Chapter 2 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-4 PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 7: Cautionary Symbol Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 8: Safety Cautions

    Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 9 European Directives for Europe). • Lock-out power source before making adjustments, cleaning, or maintaining equipment. • Make sure all equipment and bins are properly grounded. ST-0075-1 PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 10 Entanglement in rotating parts or exposed belts will cause serious injury or death. • Keep all shields and covers in place at all times. • Lock-out power source before making adjustments, cleaning, or maintaining equipment. ST-0072-1 PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 11: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 12: Chapter 3 Decals

    Figure 3A GCE Sampler Safety Label Locations NOTE: These signs must never be removed, tampered with, painted over or obscured in anyway. If labels are damaged or become unreadable, replacement labels are available from InterSystems. PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 13 Rating Plate -10°C/+40°C T crit 100°C t norm 2.4 s t crit 1.2 s 400 V AC: 3 ph: 50 hz: 7A FLC II2/2D; Ex h IIIB T100°C Db PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 14 EMC 24 34 Exposed Belt Moving parts can crush and cut. Lockout power before removing guard or servicing. Do NOT operate with guard removed. Clarion No. EMC 24 34 PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 15: Chapter 4 General Information

    3. Sampling rock, stone, sand, gravel or other highly abrasive materials. 4. Sampling materials prone to sparking on impact. 5. Sampling corrosive materials. 6. Sampling materials with maximum aggregate size greater than 1-3/8" (35 mm). PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 16: Electrical Safety

    (PPE) shall be used to further reduce risks if required. NOTE: The sampler may be installed or used in a potentially explosive environment ONLY when specified as such by GSI and when carrying the relevant ATEX rating. Refer to the ATEX Compliance that follows. Electrical Safety Equipment shall include: 1.
  • Page 17 12. All electrical design, installation and testing must be carried out by a qualified electrical engineer, in accordance with EU Directives and Standards, local laws and codes. Specific reference should be made to EN 60204 for electrical equipment and controls. PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 18: Safe Access

    ATEX Control Requirements (Zones 22 and 21) 1. To prevent excessive motor temperatures, the motors are provided with internal thermal switches. These must be installed into the control system in the locations provided or, for non-GSI controls, in the location identified by the control manufacturer.

  • Page 19: Ignition Hazard Assessment - Gce Samplers

    5. Under certain circumstances it may be necessary to remove guards. Only do this when the sampler and other associated equipment is isolated and locked out from the power supply. 6. Never operate the sampler with the guards removed. PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 20: Safety In Maintenance And Servicing

    Sampler Controls on Page 23 operate the sampler in manual mode. NOTE: This only applies where the GSI Sample Sentinel controls are being used. For other control types, refer to the control manufacturer. 4. NEVER attempt to intervene or work on the sampler when powered up, even when in manual mode.

  • Page 21: Chapter 5 Installation

    The GCE 90 sampler is typically mounted vertically into a gravity flowing conveying line carrying the product to be sampled. The GCE 45 sampler is typically mounted into a sloping gravity flowing conveying line. The sampler axis must be installed parallel to the axis of the product line for optimum performance.

  • Page 22: Material Sample Transport Lines

    The prospective short circuit current shall not exceed that stated on the control rating plate. PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 23: Chapter 6 Operation

    6. Operation Sampler Controls It is recommended the sample be controlled via the GSI Sample Sentinel control system, which can be supplied as full stand-alone control (SA) or safety interface (SI) versions. These are pre-programmed and configured for safe, efficient use of the sampler. Where the sampler is part of a larger facility and is to be controlled by third party controls, the SI version is recommended.
  • Page 24 Sequence of 7 flashes Sampler failed to complete and was timed out. Possible sampler blockage. Sequence of 8 flashes Sampler motor overcurrent trip. Sequence of 9 flashes Divider motor overcurrent trip. PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 25 Ref # Description Main Isolator Sample Timer Power Light Emergency Stop Reset Button Position Indicator Status/Fault Indicator Position Indicator Stand-By/Sample Switch Right Indicator Sample Button Left Indicator Mode Button PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 26: Configuring The Controls

    Model Size Stroke Recommended Delay Time Setting 1.2 Seconds 1.4 Seconds 1.6 Seconds 1.8 Seconds 2.0 Seconds 2.2 Seconds 2.4 Seconds 2.6 Seconds 2.8 Seconds 3.0 Seconds PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 27 The reverse time is changed by opening or closing knife jumpers A, B, C and D, located inside the control enclosure, according to the table below: Switch Status (1 = CLOSED, 0 = OPEN) Reverse Time (s) PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 28: Chapter 7 Wiring Diagrams

    7. Wiring Diagrams CE Control Electrical Layout This section refers, primarily to installation of the sampler with the GSI Sample Sentinel control. Figure 7A Electrical layout PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 29 (X3) 5 (COM), 6 (N.C.), 11 (N.O.), PE Left Limit Switch 24 VDC 1 Amp (X3) 7 (COM), 8 (N.C.), 12 (N.O.), PE External Emergency Stop 24 VDC 1 Amp (X3) 9, 10, PE PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 30: Ce Control Motor Connections

    7. Wiring Diagrams CE Control Motor Connections Figure 7B Motor Connections PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 31: Ce Control Connections

    7. Wiring Diagrams CE Control Connections Figure 7C Control Connections PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 32: Chapter 8 Maintenance And Repair

    Close terminal X3-4 2. Sampler over speed testing shall be carried out by simulating a higher sample pelican speed (>1 m/s), resulting in a non-volatile lock out. On the GSI Sample Sentinel controls, this is carried out by: a. Set all time DIP switches to OFF b.

  • Page 33: Periodic Inspection

    8. Maintenance and Repair 3. Sampler run time testing shall check that the control locks out in the event that the sampler motor, running in both directions, exceeds 20 seconds running time. On the GSI Sample Sentinel controls, that is achieved by: a.

  • Page 34: Mechanical Repair Procedures

    5. Wrap the new seals around the seal brackets and re-install. 6. Check to see that the cutter fits snugly under the pelican seals. 7. Restore power to the sampler and operate it through several collection cycles. PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 35 9. Tighten the three tension screws (19) firmly against the adjusting nut (17). 10. Close the clutch access door in the rail guard and replace the clutch guard. 11. Restore power to the sampler and operate it through several collection cycles. PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 36 8. Maintenance and Repair Figure 8A Drive Clutch Detail Ref # Description Clutch Hub Splined Plate Friction Facing Adjusting Nut Set Screw Tension Screws Bushing Sprocket Extra Clutch Spring PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 37: Chapter 9 Troubleshooting

    Sample cutter seals deteriorated. Seals Replacement on Page 34.) Sampler makes loud banging Adjust limit switch. (See Sample Cutter Limit switches not set properly. noises. Blade Replacement on Page 34.) PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 38: Chapter 10 Parts List

    10. Parts List Sampler Model GCE 45 Parts NOTE: The parts pointed out on this page are listed on Pages 39 and PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 39 Gear Reducer Mount Bracket 516814 516815 Clutch Guard 35462 34370 Clutch 35464 34371 Clutch Bushing 35465 34374 Clutch Sprocket None 34760 Extra Clutch Spring None 523824 Bumper Retainer Plate PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 40 SG-30-45P GCE 45 Solid Guard Plain SG-22-45D SG-26-45D SG-30-45D GCE 45 Solid Guard with Door 512049 512050 512051 Expand Metal Guard (Motor) 512043 512044 512045 Expand Metal Guard (Idler) PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 41: Sampler Model Gce 90 Parts

    10. Parts List Sampler Model GCE 90 Parts NOTE: The parts pointed out on this page are listed on Pages 42 and PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 42 Gear Reducer Mount Bracket 516814 516815 Clutch Guard 35462 34370 Clutch 35464 34371 Clutch Bushing 35465 34374 Clutch Sprocket None 34760 Extra Clutch Spring None 523824 Bumper Retainer Plate PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 43 SG-30-90P GCE 90 Solid Guard Plain SG-22-90D SG-26-90D SG-30-90D GCE 90 Solid Guard with Door 512805 512806 512807 Expand Metal Guard (Motor) 512800 512801 512802 Expand Metal Guard (Idler) PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 44 NOTES PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...

  • Page 45: Chapter 11 Warranty

    INTERSYSTEMS, INC. NEITHER MAKES NOR AUTHORIZES ANY WARRANTY OTHER THAN AS HEREIN CONTAINED. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. PNEG-2175CE CE Compliant Sampler - Model GCE 45 and GCE 90...
  • Page 46 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2022 by The GSI Group, LLC Printed in the USA CN-404870...

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Gce 90

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