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ADF LINEA 100 Assembly Instructions Manual

Nmv inbuilt heater zero clearance box supplement instructions
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ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS
1/1/21
LINEA 100 NMV INBUILT HEATER
ZERO CLEARANCE BOX SUPPLEMENT INSTRUCTIONS
Must be used in conjunction with the Installation Manual for the
ADF 1000 NMV / LINEA MODELS.
Supplied by:
Castworks Pty Ltd
57 Industrial Drive
Braeside VIC 3195
TESTED IN ACCORDANCE WITH AS/NZS 4013:2014 and AS/NZS 2918.
Please read this manual thoroughly before installing and starting your free-standing
appliance.
Keep these instructions for future reference.
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Summary of Contents for ADF LINEA 100

  • Page 1 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 LINEA 100 NMV INBUILT HEATER ZERO CLEARANCE BOX SUPPLEMENT INSTRUCTIONS Must be used in conjunction with the Installation Manual for the ADF 1000 NMV / LINEA MODELS. Supplied by: Castworks Pty Ltd...
  • Page 2 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Build out dimensions and finishing shown here for builders preparation. For the ZCB assembly, go to page 8 below. Heater Cavity MUST BE VENTILATED. Dimensions for Zero Clearance box: 100mm 227.5mm...
  • Page 3 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Dimensions for Build out (Front elevation): 1275mm 100mm 100mm 300mm 1375mm 1420mm • The hearth beneath the unit must include 6mm cement sheet to 1275mm x 550mm deep. The hearth in front of the unit must include 6mm cement sheet with minimum 1420mm x 600mm deep.
  • Page 4 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Dimensions for Build out (side Elevation): 300m 70mm 50mm 505mm 600mm • Note Rear Clearance is 50mm to combustibles. • 6mm cement sheet is required beneath the heater 550mm deep, and 600mm in front.
  • Page 5 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Dimensions for Heat Resistant board: 1320mm to 45mm stud centres. 1275mm opening 300mm above ZCB 1420mm • Non-Combustible Board – Fibre Cement Sheet of 18mm thick to prevent cracking, (as used in Test) or Skamol Board 40mm.
  • Page 6 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Ventilation for the Inbuilt Heater Space Vent Roof opening as per 3.4.2.2 in AS2918:2018 Vent >120mm above Hearth, and below the top of the bench • The cavity must be vented to allow air flow through the Zero Clearance Box, to keep all components and construction cool, and circulate warm air back into the room.
  • Page 7 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Venting through Sandwich Roof With Raked Ceiling When no Roof cavity available. Option 1: Covered Vented Casing Options 2: Chimney Chase construction and side vent.
  • Page 8 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Zero Clearance Box Assembly: ZERO CLEARANCE BOX Parts Materials list - Check all parts supplied before beginning assembly. Stand Base assembly parts, 4 Shorter 1 x Base Panel with 6 ob-round air slots Uprights, 4 Side bearers with Tabs and 4 Long Rails, Hardware kit for Assy.
  • Page 9 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 STAND ASSEMBLY Step 1. Assemble the Stand. Make the 2 side (or end) frames first. For each end (side) use 2 of the Side Bearers (medium length with the cut out fold out tabs) and 2 of the shorter pieces (upstand legs).
  • Page 10 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Step 2. Join the 2 finished Rectangle side frames with the 4 long rails (left to right). Note the long rails go on the outside of the corner. The completed assembled base, with 4 long rails joining the 2 Rectangle side...
  • Page 11 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Step 3. Screw the base panel of the Zero Clearance box to the stand base, using the self tapping machine thread screws. Then take the ZCB side panel, and put one of the screws through the side and the base panel.
  • Page 12 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Below shows the side panels and back panel in position. Note only fully tighten all screws once the top panel is in position. The top panel fits on, with the folds on the outside of all the other panels.
  • Page 13 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Step 5: Add the centre deflector to the middle of the base, this allows air flow into the base, but stops radiant heat from directly hitting any combustible material below.
  • Page 14 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 One on the left and one on the right as shown in picture: Step 7: Fold up the tabs in the side rails and add self tapping screw through the side, to help hold the ZCB to the stand.

  • Page 15: Fitting The Flue

    ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 Step 8: Fitting the FLue The flue is raised off the top of the ZCB and the heater using these 2 brackets, orientated like below. The bottom of the bracket gets inserted into the ZCB.
  • Page 16 ADF 1000 NMV LINEA ZERO CLEARANCE BOX ASSEMBLY INSTRUCTIONS 1/1/21 12” MUST sit 70mm above the ZCB as shown below.