PFlow Industries D116 Instruction Manual
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PFlow Industries D116 Instruction Manual

Ultrasonic flowmeter
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Ultrasonic Flowm
Version: 3.0.0
wmeter Instruction Manu
Model: D116
Mo
Revision
Update
Record
Date
D116 Series Ultrason
3.0.3
09 . 2019
sonic Flowmeter
anual

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Summary of Contents for PFlow Industries D116

  • Page 1 D116 Series Ultrason sonic Flowmeter Ultrasonic Flowm wmeter Instruction Manu anual Model: D116 Revision 3.0.3 Update Record Date 09 . 2019 Version: 3.0.0...
  • Page 2 D116 Series Ultrason sonic Flowmeter Notice: This instruction manual is appropriate for D1 D116 series ultrasonic flowmeter. This ultrasonic flowmeter adopts ARM.FPGA GA chip and low-voltage wide-pulse sending technolog logy. This instruction manual contains importan rtant information. Please read carefully before the ope...
  • Page 3 D116 Series Ultrason sonic Flowmeter Product Component ponents Inspection should be made before installing ng the Flowmeter. Check to see if the spare parts are in in accordance with the packing list. Make sure that there is no da no damage to the enclosure due to a loose screw or loos...

  • Page 4: Table Of Contents

    D116 Series Ultrason sonic Flowmeter Content Transmitter Installation and Con onnection ......................... 6 Inspection prior to Transmitter Installati tallation ............................6 Wire Connecting ..........................................7 1.2.1 Power supply option ........................................7 1.2.2 Transmitter Wiring ........
  • Page 5 Frequently Asked Questions and Ans nswers ............................38 Product Overview ..................................39 Introduction ............................................39 Features of D116 ..........................................39 Specifications ........................................... 40 Appendix1-Serial Interface Netw etwork Use and Communications Protocol ............ 41 Overview ..............

  • Page 6: Transmitter Installation And Con Onnection

    D116 Series Ultrason sonic Flowmeter 1 Transmitter Installation and nd Connection 1.1 Inspection prior to Transm nsmitter Installation You will find a "Position Drawing" in the the packing. Please use it as a template in the place tha that you are going to install the Flowmeter.

  • Page 7: Wire Connecting

    D116 Series Ultrason sonic Flowmeter 1.2 Wire Connecting 1.2.1 Power supply option Customers should pay special attention to spec specify the desired power supply when wiring. Factory standard power supply is 10~36VDC VDC/1A max. To ensure the transmitter can work normally, p...
  • Page 8 D116 Series Ultrason sonic Flowmeter 1.2.3.1 Sketch of lengthened Cable able 1.2.3.2 Junction Box Requiremen ents The flowmeter use sealed waterproof junction box tion box, installing 6×2 press-connections, the recommended ended minimum specifications of the junction box is 115×90× ×90×55mm.

  • Page 9: Powering On

    D116 Series Ultrason sonic Flowmeter 1.3 Powering on As soon as the Flowmeter is switched on, the on, the self-diagnosis program will start to run. If any erro rror is detected, an error code will display on the screen (Refe efer - Error Diagnoses).

  • Page 10: Flowmeter Window Descriptions

    D116 Series Ultrason sonic Flowmeter Example1: To enter a pipe outside diamete eter of 219.234, the Pi p e Ou t e r Di a me a me t e r procedure is as follows: >_ Press Menu keys to enter Wi...

  • Page 11: Pipe Parameter Entry Shortcuts Ts

    D116 Series Ultrason sonic Flowmeter 2 Pipe Parameter Entry Shortc hortcuts 2.1 Dual function keys menu d nu description Flo w Ma x . Press 3 6 0 .0 0 0 0 m3 3 / h Display Net Flow Today /Flow Max /Flow w Min/The Average/Current Rate in turn.

  • Page 12: Examples

    D116 Series Ultrason sonic Flowmeter Press Ma n u a l Ca li b r a t e Press Ent to start Manual Totalizer, then pre press Ent to end Manual Totalizer, press Ent to input nput Standard Pr e s s En t W h e n Re a Re a d y Totalizer to get the final K factor.
  • Page 13 D116 Series Ultrason sonic Flowmeter Step5. Transducer mounting methods Press the Menu key to ente enter Window T r a n s d u c e r Mo u n u n t i n g M24, press the Enter...

  • Page 14: Measurement Site Selection

    D116 Series Ultrason sonic Flowmeter 3 Measurement Site Selection Selection When selecting a measurement site, it is impo mportant to select an area where the fluid flow profile is is fully developed to guarantee a highly accurate measurement. ent. Use the following guidelines to select a proper install...

  • Page 15: Transducer Installation

    D116 Series Ultrason sonic Flowmeter 4 Transducer Installation 4.1 Installing the transducers Before installing the transducers, clean the pi he pipe surface where the transducers are to be mounted. R ed. Remove any rust, scale or loose paint and make a smooth surface.

  • Page 16: Z Method

    D116 Series Ultrason sonic Flowmeter 4.1.4 Z Method The signal transmitted in a Z method installa llation has less attenuation than a signal transmitted with with the V method when the pipes are too large, there are some s e suspended solid in the fluid, or the scaling and liner ar r are too thick .

  • Page 17: Signal Quality (Q Value)

    D116 Series Ultrason sonic Flowmeter System normally requires signal strength ove ver 60.0, which is detected from both upstream and dow and downstream directions. If the signal strength detected is too s too low, the transducer installation position and the tran...
  • Page 18 D116 Series Ultrason sonic Flowmeter Make sure that the Flowmeter is is able to run properly with high reliability. The stronge onger the signal strength displayed, the higher the the Q value reached. The longer the Flowmeter runs accur accurately, the higher the reliability of the flow w rates displayed.

  • Page 19: Operating Instructions

    D116 Series Ultrason sonic Flowmeter 5 Operating Instructions 5.1 System Normal Identificati cation Press the Menu keys. If the letter "*R *R" displays on the screen, it indicates system normal. If the letter "G" is displayed, it indicates that hat system is adjusting the signal gain prior to the measu surement.

  • Page 20: Frequency Output

    D116 Series Ultrason sonic Flowmeter 5.5 Frequency Output The Flowmeter is provided with a frequency ou equency output transmitter function. The high or low frequenc equency output displayed indicates the high or low flow rate te reading. The user can reset the frequency output as w well as flow rate as his requirements.

  • Page 21: 20Ma Analog Output Calibration On

    D116 Series Ultrason sonic Flowmeter 5.8 4~20mA Analog Output Ca Calibration Note Each flowmeter has been ca been calibrated strictly before leaving factory. It is unnecessa ssary to carry through this step except whe hen the current value (detected while calibrating the cu...
  • Page 22 D116 Series Ultrason sonic Flowmeter 6 Windows Display Explanati ations 6.1 Windows Display Codes Totalizer Multiplier 77 Beeper Setup Flow Totalizer Display 78 OCT Output ut Setup 00 Flow Rate Net Total POS Totalizer 01 Flow Rate/Velocity 79 Relay Output...
  • Page 23 D116 Series Ultrason sonic Flowmeter 6.2 Display Explanation Menu F lo w 0 .115 4 m3 / h Display Flow Rate Net Total 0 x 1m3 Menu F lo w 0 .112 9 m3 / h Display Flow Rate and Velocity.
  • Page 24 D116 Series Ultrason asonic Flowmeter Menu I n - Ou t - De lt a C Inlet Water Temp / Outlet Water Temp / D p / Delta 6 .2 1 8 .2 1 - 2 .0 0 2 .0 0...
  • Page 25 D116 Series Ultrason sonic Flowmeter Menu Transducer Type 0. Standard(clamp-on type transducer ansducer) 1. Type-45B(W211 type insertion tran transducer) Menu T r a n s d u c e r Mo u n t i o u n t i n g...
  • Page 26 D116 Series Ultrason sonic Flowmeter Menu Ho ld i n g wi t h Po o r S Si g Holding with Poor Sig Select "Yes" to hold last good flow signal di displayed if the Flowmeter experiences a poor signal gnal condition.
  • Page 27 D116 Series Ultrason sonic Flowmeter Menu T o t a li z e r Un i t s [ 3 2 Totalizer Units Options Cu b i c Me t e r ( m3 ) m3 ) Select totalizer units. The available unit opti options are as same as those found in Window M31.
  • Page 28 D116 Series Ultrason sonic Flowmeter Menu T o t a li z e r Re s e t ? [ [ 3 7 Totalizer Reset Se le c t i o n Totalizer reset; all parameters are reset. Pr Press...
  • Page 29 D116 Series Ultrason sonic Flowmeter Menu Se t Z e r o [ 4 2 Set Static State Zero Pr e s s ENT t o g o When fluid is in the static state, the displayed yed value is zcalled "Zero Point".
  • Page 30 D116 Series Ultrason sonic Flowmeter Menu Sy s t e m L o c k [ 4 7 System Lock * * * * Un lo c k e d * * * * * * Lock the instrument, Once the system is locked,...
  • Page 31 D116 Series Ultrason sonic Flowmeter Menu CL 2 0 mA Ou t p u t Va l Va lu e 20mA Output Value 14 4 0 0 m3 m3 / h Set the CL output value according to the flow flow value at 20mA.
  • Page 32 D116 Series Ultrason sonic Flowmeter Menu F O F r e q u e n c y Ra n Ra n g e FO Frequency Range 5 0 0 0 Set the highest limit of the output signal fr l frequency.
  • Page 33 D116 Series Ultrason sonic Flowmeter Menu BEEPER Se t u p [ 7 7 [ 7 7 Beeper Setup Set up the beeper on-off state. Beeper ON OFF Beeper OFF Menu OCT Ou t p u t Se t u p [...
  • Page 34 D116 Series Ultrason sonic Flowmeter Menu Au t o ma t i c Co r r e c t c t i o n Automatic Flow Correction With the function of automatic flow correc rrection, the flow lost in an offline session can be estim timated and automatically adjusted.
  • Page 35 D116 Series Ultrason sonic Flowmeter Menu St r e n g t h + Qu a li t y [ [ 9 0 Signal Strength and Signal Quality UP: 0 .0 DN: 0 .0 Q= 0 0 Display the measured signal strength and and signal quality Q value upstream and downstream.
  • Page 36 D116 Series Ultrason sonic Flowmeter Menu Re y n o ld s Nu mb e r [ 9 4 Reynolds Number and Factor 0 .0 0 0 0 1.0 0 0 0 Display the Reynolds number that is calcula culated by the...
  • Page 37 D116 Series Ultrason sonic Flowmeter Menu ON/ OF F T i me s [ + 4 Total ON/OFF Times Display total on/off times since the Flowmet eter left the factory. Menu Ha r d wa r e Ad j u s t i n g...
  • Page 38 D116 Series Ultrason sonic Flowmeter 7.2 Frequently Asked Questions stions and Answers Question: New pipe, high quality material, and a l, and all installation requirements met: why still no signa ignal detected? Answer: Check pipe parameter settings, in , installation method and wiring connections. Confirm...
  • Page 39 Flowmeter designed using FPG PGA chip and low voltage broadband pulse transmission.,availab ilable for measuring water. 8.2 Features of D116 Comparing With other traditional flowmet eter or ultrasonic flowmeter,it has distinctive feature ures such as high precision, high reliability, high capability and and low cost, the Flowmeter features other advantages: SLSI technology designed.
  • Page 40 D116 Series Ultrason sonic Flowmeter 8.3 Specifications Performance specifications Flow range 0.03 ~ 16 16 ft/s ( 0.01 ~ 5.0 m/s ). Accuracy ± 1.0 %. Pipe size Clamp-on on: 1” ~ 48” ( 25mm ~ 1200mm ). Fluid Water.
  • Page 41 D116 Series Ultrason sonic Flowmeter 9 Appendix1-Serial Interface ace Network Use and Communications ons Protocol 9.1 Overview The transmitter has perfect communication p protocol. It can also be connected to a RS-485. Two basic schemes can be chosen for netwo tworking, i.e.
  • Page 42 D116 Series Ultrason sonic Flowmeter 9.3.1 FUJI Protocol The communication protocol format used by th the ultrasonic flowmeter is an expanded set of the Fuji FLV FLV series flowmeter protocol. The host device requests th s the flowmeter to answer by sending a "command". The ba...
  • Page 43 D116 Series Ultrason sonic Flowmeter Prefix P The character P can be added before e re every basic command. It means that the transferred da ed data has CRC verification. The method of counting ng the verified sum is achieved by binary system addition.
  • Page 44 D116 Series Ultrason sonic Flowmeter Slave Address Operation First Address Register Register Number Verify Code Function Code 1 byte 1 byte 2 bytes 2 bytes 2 bytes 0x01~0xF7 0x03 0x0000~0xFFFF 0x0000~0x7D CRC(Verify) The slave returns the data frame format: Slave Address...
  • Page 45 D116 Series Ultrason sonic Flowmeter Data Register Type Remark Address registers* descrip cription $0000 40001 Flow/s - low word 32 bits real $0001 40002 Flow/s - high word $0002 40003 Flow/m - low word 32 bits real $0003 40004 Flow/m- high word...
  • Page 46 D116 Series Ultrason sonic Flowmeter $003D 40062 Flow unit – char 1,2 r 1,2 String $003E 40063 Flow unit – char 3,4 r 3,4 $003F 40064 Total unit – char 1,2 r 1,2 String $0040 40065 Energy unit – char...
  • Page 47 D116 Series Ultrason sonic Flowmeter 10 Appendix2-W211 Inserti ertion Transducer 10.1 Overview W211 type insertion transducers can be insta stalled into metal pipelines via an isolation ball valve (in (installation into pipelines of plastic or other materials may requ require an optional mounting seat). The maximum pipe d...
  • Page 48 D116 Series Ultrason sonic Flowmeter Open the ball valve and insert the transduce ansducer, measure the dimension from the outer surface o ace of the pipe to the front end surface of handspike position on to meet the following formula:...
  • Page 49 D116 Series Ultrason sonic Flowmeter 10.4 Transducer Mounting Meth ethods W211 insertion transducer mounting method hod: Z method through M24, it should be installed accord ed according to the specific application condition. 10.4.1 Z Mounting Method Z method is the most commonly used mounti...
  • Page 50 D116 Series Ultrason sonic Flowmeter Step4. Transducers type T r a n s d u c e r T y p e [ [ 2 3 Press the Menu keys to ente ter the 1. Plu g i n Ty p e - B4 5...
  • Page 51 The flow of the medium can be measured via the u he ultrasonic flow sensors and D116 transmitter, and the caloric ric value can be derived according to the above formula las and the caloric calibration index.
  • Page 52 D116 Series Ultrason sonic Flowmeter Connect RTD module A1 to one end of of the DC resistance box, and B1 to the other end of the he DC resistance box, and then connect A2 to one end of of the DC resistance box, and B2 to the other end of the he DC resistance box.
  • Page 53 D116 Series Ultrason sonic Flowmeter 11.5 Installation of RTD Module Before installation of the RTD module (as sho shown in the figure below ): After installation (as shown in the figure belo e below ). Revision: 3.0.3 Page 53 of 53...

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