PFlow Industries D116 Instruction Manual
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PFlow Industries D116 Instruction Manual

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Ultrasonic Flowmeter Instruction
Ultrasonic Flowmeter Instruction Manual
Version: 3.0.0
Model: D116
Model:
Revision
Update
Record
Date
D116 Series Ultrasonic Flowmeter
Series Ultrasonic Flowmeter
3.0.3
09 . 2019
anual

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Summary of Contents for PFlow Industries D116

  • Page 1 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Ultrasonic Flowmeter Instruction Ultrasonic Flowmeter Instruction Manual anual Model: Model: D116 Revision 3.0.3 Update Record Date 09 . 2019 Version: 3.0.0...
  • Page 2 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Notice: This instruction manual is appropriate for D116 D116 series ultrasonic flowmeter. This ultrasonic flowmeter adopts ARM.FPGA adopts ARM.FPGA chip and low-voltage wide-pulse sending technology. pulse sending technology. This instruction manual contains important information. Please read carefully before the operation of the This instruction manual contains important information.
  • Page 3 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Product Component Product Components Inspection should be made before installing the Flowmeter. Check to see if the spare parts are in accordance with Inspection should be made before installing the Flowmeter. Check to see if the spare parts are in accordance with Inspection should be made before installing the Flowmeter.

  • Page 4: Table Of Contents

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Content Transmitter Installation and Connection Transmitter Installation and Connection ......................... 6 Inspection prior to Transmitter Installation Transmitter Installation ............................6 Wire Connecting ..........................................7 1.2.1 Power supply option ........
  • Page 5 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Windows Display Codes ........................................22 Display Explanation ......................................... 23 Error Diagnoses....................................37 Table1. Error codes and solutions ....................................37 Frequently Asked Questions and Answers Frequently Asked Questions and Answers ....................

  • Page 6: Transmitter Installation And Connection Transmitter Installation And Connection

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 1 Transmitter Installation and Connection Transmitter Installation and Connection 1.1 Inspection prior to Transmitter Installation prior to Transmitter Installation You will find a "Position Drawing" in the packing. in the packing. Please use it as a template in the place that use it as a template in the place that you are going to install the Flowmeter.

  • Page 7: Wire Connecting

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 1.2 Wire Connecting 1.2.1 Power supply option Customers should pay special attention to specify the desired power supply Customers should pay special attention to specify the desired power supply when wiring. Factory standard power supply is 10~36VDC/1A max.
  • Page 8 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 1.2.3.1 Sketch of lengthened Cable Sketch of lengthened Cable 1.2.3.2 Junction Box Requirements Junction Box Requirements The flowmeter use sealed waterproof junction box, sealed waterproof junction box, installing 6×2 press-connections, the recommended minimum ecommended minimum specifications of the junction box is 115×90×55mm.

  • Page 9: Powering On

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 1.3 Powering on As soon as the Flowmeter is switched on, the self As soon as the Flowmeter is switched on, the self-diagnosis program will start to run. If any error is detected, a diagnosis program will start to run.

  • Page 10: Flowmeter Window Descriptions

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Example1: To enter a pipe outside diameter of 219.234, the outside diameter of 219.234, the Pipe Outer Diameter Pipe Outer Diameter procedure is as follows: >_ Menu Press keys to enter Window M11 (the keys to enter Window M11 (the numerical value displayed currently is a previous value).

  • Page 11: Pipe Parameter Entry Shortcuts

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 2 Pipe Parameter Entry Shortcuts Pipe Parameter Entry Shortcuts 2.1 Dual function keys menu description Dual function keys menu description Flow Max. Press 360.0000 m3/h 360.0000 m3/h Display Net Flow Today /Flow Max /Flow Min/The Display Net Flow Today /Flow Max /Flow Min/The Average/Current Rate in turn.

  • Page 12: Examples

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Press Manual Calibrate Press Ent to start Manual Totalizer, then press Ent to Press Ent to start Manual Totalizer, then press Ent to Press Ent When Ready When Ready end Manual Totalizer, press Ent to input Standard end Manual Totalizer, press Ent to input Standard Totalizer to get the final K factor.
  • Page 13 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Step5. Transducer mounting methods Menu Press the key to enter Window key to enter Window Transducer Mounting Transducer Mounting Enter M24, press the key, press the select select transducer transducer-mounting Enter method, and press the key to confirm to confirm.

  • Page 14: Measurement Site Selection

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 3 Measurement Site Selection Measurement Site Selection When selecting a measurement site, it is important to select an area where the fluid flow profile is fully When selecting a measurement site, it is important to select an area where the fluid flow profile is fully When selecting a measurement site, it is important to select an area where the fluid flow profile is fully developed to guarantee a highly accurate measurement.

  • Page 15: Transducer Installation

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 4 Transducer Installation 4.1 Installing the transducers Before installing the transducers, clean the pipe surface where the transducers are to be mounted. Remove any rust, rs, clean the pipe surface where the transducers are to be mounted. Remove any rust, rs, clean the pipe surface where the transducers are to be mounted.

  • Page 16: Z Method

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 4.1.4 Z Method The signal transmitted in a Z method installation has less The signal transmitted in a Z method installation has less attenuation than a signal transmitted with the V method attenuation than a signal transmitted with the V method...

  • Page 17: Signal Quality (Q Value)

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter System normally requires signal strength over 6 System normally requires signal strength over 60.0, which is detected from both upstream and downstream 0.0, which is detected from both upstream and downstream directions. If the signal strength detected is too low, the transducer installation position and the transducer directions.
  • Page 18 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Make sure that the Flowmeter is able to run properly with high reliability. The stronger the signal Make sure that the Flowmeter is able to run properly with high reliability. The stronger the signal Make sure that the Flowmeter is able to run properly with high reliability.

  • Page 19: Operating Instructions

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 5 Operating Instructions 5.1 System Normal Identification rmal Identification Menu Press the keys. If the letter "*R *R" displays on the screen, it indicates system normal. displays on the screen, it indicates system normal.

  • Page 20: Frequency Output

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 5.5 Frequency Output The Flowmeter is provided with a frequency output transmitter function. The high or low frequency output The Flowmeter is provided with a frequency output transmitter function. The high or low frequency output The Flowmeter is provided with a frequency output transmitter function.

  • Page 21: 20Ma Analog Output Calibration 4~20Ma Analog Output Calibration

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 5.8 4~20mA Analog Output Calibration 20mA Analog Output Calibration Note Each flowmeter has been calibrated strictly before leaving factory. It is unnecessary to carry has been calibrated strictly before leaving factory. It is unnecessary to carry has been calibrated strictly before leaving factory.

  • Page 22: Windows Display Codes

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 6 Windows Display Explanations Windows Display Explanations 6.1 Windows Display Codes Totalizer Multiplier 77 Beeper Setup Beeper Setup Flow Totalizer Display 00 Flow Rate Net Total 78 OCT Output Setup OCT Output Setup...

  • Page 23: Display Explanation

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 6.2 Display Explanation Menu Flow 0.1154m3/h Display Flow Rate Net Total 0x1m3 Menu Flow 0.1129m3/h Flow 0.1129m3/h Display Flow Rate and Velocity. 1.0415m/s Menu Flow Flow 0.1129m3/h 0.1129m3/h Flow Rate ／POS Totalizer 0x1m3 Display Flow Rate and POS Totalizer.

  • Page 24: Error Diagnoses

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu In-Out-Delta C Inlet Water Temp / Outlet Water Temp / Delta Inlet Water Temp / Outlet Water Temp / Delta 6.21 8.21 -2.00 2.00 Temp Display Inlet Water Temperature, Outlet Water Inlet Water Temperature, Outlet Water Temperature and Delta Temperature.
  • Page 25 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu Transducer Type 0. Standard(clamp-on type transducer on type transducer) 1. Type-45B(W211 type insertion transducer type insertion transducer) Menu Transducer Mounting Transducer Mounting Transducer Mounting Four mounting methods are available: 0. V 1. Z 2.
  • Page 26 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu Holding with PoorSig PoorSig Holding with Poor Sig Select "Yes" to hold last good flow signal displayed if to hold last good flow signal displayed if the Flowmeter experiences a poor signal condition.
  • Page 27 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu Totalizer Totalizer Units Units Totalizer Units Options Cubic Meter (m3) Select totalizer units. The available unit options are as units. The available unit options are as same as those found in Window M31. The user can 1.
  • Page 28 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu Totalizer Reset? [37 Totalizer Reset? [37 Totalizer Reset Selection Enter Totalizer reset; all parameters are reset. Press Totalizer reset; all parameters are reset. Press press arrow to select "YES" or "NO". After "YES" is selected, the following options are...
  • Page 29 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu Set Zero Set Zero Set Static State Zero Press ENT to go Press ENT to go When fluid is in the static state, the displayed value is When fluid is in the static state, the displayed value is zcalled "Zero Point".
  • Page 30 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu System Lock System Lock System Lock **** Unlocked **** **** Unlocked **** Lock the instrument, Once the system is locked, any Once the system is locked, any modification to the system is prohibited, but the modification to the system is prohibited, but the parameter is readable.
  • Page 31 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu CL 20mA Output Value CL 20mA Output Value 20mA Output Value 14400 m3/h m3/h Set the CL output value according to the flow value at Set the CL output value according to the flow value at 20mA.
  • Page 32 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu FO Frequency Range FO Frequency Range FO Frequency Range 5000 Set the highest limit of the output signal frequency. Set the highest limit of the output signal frequency. highest limit frequency values must be greater than highest limit frequency values must be greater than the lower frequency range：1-9999Hz，...
  • Page 33 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu BEEPER Setup BEEPER Setup Beeper Setup Set up the beeper on-off state. Beeper ON OFF Beeper OFF Menu OCT Output Setup [78 OCT Output Setup [78 OCT Output Setup 5. FO Set OCT output hardware unit output trigger sources,...
  • Page 34 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu Automatic Correction Automatic Correction Automatic Flow Correction With the function of automatic flow correction, the With the function of automatic flow correction, the flow lost in an offline session can be estimated and flow lost in an offline session can be estimated and automatically adjusted.
  • Page 35 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu Strength+Quality [90 Strength+Quality [90 Signal Strength and Signal Quality UP: 0.0 DN: 0.0 Q=00 UP: 0.0 DN: 0.0 Q=00 Display the measured signal strength and signal Display the measured signal strength and signal quality Q value upstream and downstream.
  • Page 36 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu Reynolds Number [94 Reynolds Number [94 Reynolds Number and Factor 0.0000 1.0000 1.0000 Display the Reynolds number that is calculated by the Display the Reynolds number that is calculated by the Flowmeter and the factor that is set currently by the Flowmeter and the factor that is set currently by the Flowmeter.

  • Page 37: Error Diagnoses

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Menu ON/OFF Times Total ON/OFF Times Display total on/off times since the Flowmeter left the Display total on/off times since the Flowmeter left the factory. Menu Hardware Adjusting Hardware Adjusting Hardware Parameter Adjusting Entry Entry Please refer to the 5.8 "4~20mA Analog Output...

  • Page 38: Frequently Asked Questions And Answers Frequently Asked Questions And Answers

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 7.2 Frequently Asked Questions and Answers Frequently Asked Questions and Answers Question: New pipe, high quality material, and all installation requirements met: why still no signal detected? New pipe, high quality material, and all installation requirements met: why still no signal detected?

  • Page 39: Product Overview

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 8 Product Overview 8.1 Introduction The ultrasonic flowmeter is a state-of-the-art universal transit art universal transit-time Flowmeter designed using FPGA chip FPGA chip and low voltage broadband pulse transmission.,available for ,available for measuring water.

  • Page 40: Specifications

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 8.3 Specifications Performance specifications Flow range 0.03 ~ 16 ft/s 16 ft/s ( 0.01 ~ 5.0 m/s ). ± 1.0 %. Accuracy Pipe size Clamp-on: 1” on: 1” ~ 48” ( 25mm ~ 1200mm ).

  • Page 41: Appendix1-Serial Interface Network Use And Communications Protocol Serial Interface Network Use And Communications Protocol

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 9 Appendix1-Serial Interface Network Use and Communications Protocol Serial Interface Network Use and Communications Protocol Serial Interface Network Use and Communications Protocol 9.1 Overview The transmitter has perfect communication protocol. It can also be connected to a RS protocol.

  • Page 42: Fuji Protocol

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 9.3.1 FUJI Protocol The communication protocol format used by the ultrasonic flowmeter is an expanded set of the Fuji FLV series ication protocol format used by the ultrasonic flowmeter is an expanded set of the Fuji FLV series ication protocol format used by the ultrasonic flowmeter is an expanded set of the Fuji FLV series flowmeter protocol.

  • Page 43: Modbus Communication Protocol Modbus Communication Protocol

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Prefix P The character P can be added before every basic command. It means that the transferred data has CRC P can be added before every basic command. It means that the transferred data has CRC P can be added before every basic command.
  • Page 44 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Slave Address Operation First Address Register Register Number Verify Code Function Code 1 byte 1 byte 2 bytes 2 bytes 2 bytes 0x01~0xF7 0x03 0x0000~0xFFFF 0x0000~0x7D CRC(Verify) The slave returns the data frame format:...
  • Page 45 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Data Data Register Type Remark Address registers* description description $0000 40001 Flow/s - low word low word 32 bits real $0001 40002 Flow/s - high word high word $0002 40003 Flow/m - low word...
  • Page 46 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Flow unit – char 1,2 $003D 40062 char 1,2 String Flow unit – char 3,4 $003E 40063 char 3,4 Total unit – char 1,2 $003F 40064 char 1,2 String Energy unit – char 1,2...

  • Page 47: Overview

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 10 Appendix2-W211 Insertion T Insertion Transducer 10.1 Overview W211 type insertion transducers can be installed into metal pipelines via an isolation ball valve (installation into type insertion transducers can be installed into metal pipelines via an isolation ball valve (installation into type insertion transducers can be installed into metal pipelines via an isolation ball valve (installation into pipelines of plastic or other materials may require an optional mounting seat).
  • Page 48 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Open the ball valve and insert the transducer, measure the dimension Open the ball valve and insert the transducer, measure the dimension from the outer surface of the pipe to the from the outer surface of the pipe to the...

  • Page 49: Transducer Mounting Methods

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 10.4 Transducer Mounting Methods Transducer Mounting Methods W211 insertion transducer mounting method: Z method through M24, it should be installed according to the insertion transducer mounting method: Z method through M24, it should be installed according to the insertion transducer mounting method: Z method through M24, it should be installed according to the specific application condition.
  • Page 50 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Step4. Transducers type Transducer Type [23 Transducer Type [23 Menu Press the keys to enter the to enter the 1. Plug in Type-B45 window M23, press the key to Enter select transducer type, and press the select transducer type, and press the to confirm.

  • Page 51: Appendix3-Rtd Module And Pt1000 Wiring (Module Optional) Nd Pt1000 Wiring (Module Optional)

    The flow of the medium can be measured via the ultrasonic flow sensors and D116 transmitter, and the caloric value can be derived according to the above formulas and the caloric nsmitter, and the caloric value can be derived according to the above formulas and the caloric nsmitter, and the caloric value can be derived according to the above formulas and the caloric calibration index.
  • Page 52 D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter Connect RTD module A1 to one end of the DC resistance box, and t RTD module A1 to one end of the DC resistance box, and B1 to the other end of the DC resistance...

  • Page 53: Installation Of Rtd Module

    D116 Series Ultrasonic Flowmeter Series Ultrasonic Flowmeter 11.5 Installation of RTD Module Installation of RTD Module Before installation of the RTD module (as shown in the figure below ): module (as shown in the figure below ): After installation (as shown in the figure below After installation (as shown in the figure below ).

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