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Carlisle BINKS 31-507 Service Manual

Air motors
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Service Manual
EN
AIR MOTORS
31-507
31-509 / 510
31-508
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3356 R1.0 (10/22)
www.carlisleft.com

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  • Page 1 It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3356 R1.0 (10/22)
  • Page 2 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.

  • Page 3: Specification

    Specification Maximum Operating Pressure 6 bar [90 psi] Rotation Clockwise/Counter Clockwise Calcium Sulfonate (AGMD-010) / Lithium Complex Lubrication NGLI#2 (502375) Dirt: 5 microns Air Quality ISO 8573.1 Class 3.3.2 Water: -20°C @ 7bar [940ppm] # See Note Oil: 0.1mg/m³ # Note: Class 3.4.2 Air Quality (Refrigerant dried - water +3ºC@7bar) may be used. 77-3356 R1.0 (10/22) 3/20 www.carlisleft.com...

  • Page 4: Performance Graphs

    Performance Graphs = Air motor working zone Please note: To prolong the life of the motor we do not recommend running in excess of 300 rpm 77-3356 R1.0 (10/22) 4/20 www.carlisleft.com...
  • Page 5 Performance Graphs = Air motor working zone Please note: To prolong the life of the motor we do not recommend running in excess of 300 rpm 77-3356 R1.0 (10/22) 5/20 www.carlisleft.com...

  • Page 6: Installation

    Installation Connect air motor to drive unit or shaft best suited to your application. Connect to metered, regulated supply to the appropriate port for the desired rotation. Air supply to be clean, dry and filtered (see specification for details), excess moisture in the air may cause icing in the port.
  • Page 7 GREASE (PART NO. 502375) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) When replacing the piston seal (7) on the rod assembly (8) with seal lip facing the top of the piston, install o-ring on the second piston groove (For ease of seal installation use piston seal installation tool 31-565) IMPORTANT When re-installing the crankshaft (item 9)

  • Page 8: Rod Assembly

    Parts list - Air Motor Assembly 31-508 REMARKS & ITEM PART NO. DESCRIPTION SPARES KIT 31-511 VENT  SCREW 31-515 HEAD COVER C/W TACHOMETER MAGNET  GREASE NIPPLE  CRANK PIN  THRUST WASHER  NEEDLE BEARING  CHRANKSHAFT  BEARING ...
  • Page 9 GREASE (PART NO. 502375) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) When replacing the piston seal (22) on the rod assembly (15) with seal lip facing the top of the piston, install o-ring on the second piston groove (For ease of seal installation use piston seal installation tool 31-566) IMPORTANT...
  • Page 10 Parts list - Air Motor Assembly 31-509 REMARKS & ITEM PART NO. DESCRIPTION SPARES KIT 31-511 VENT  SCREW 31-517 HEAD COVER C/W TACHOMETER MAGNET  GREASE NIPPLE  CRANK PIN  WAVE WASHER  THRUST WASHER  NEEDLE BEARING ...
  • Page 11 GREASE (PART NO. 502375) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) When replacing the piston seal (18) on the rod assembly (16) with seal lip facing the top of the piston, install o-ring on the second piston groove (For ease of seal installation use piston seal installation tool 31-566) IMPORTANT...
  • Page 12 Parts list - Air Motor Assembly 31-510 REMARKS & ITEM PART NO. DESCRIPTION SPARES KIT 31-511 VENT SCREW ⓬ 31-518 HEAD COVER C/W TACHOMETER MAGNET GREASE NIPPLE ⓬ ⓫⓬ CRANK PIN ⓫⓬ WAVE WASHER THRUST WASHER ⓫⓬ ⓫⓬ NEEDLE BEARING ⓬...
  • Page 13 GREASE (PART NO. 502375) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) When replacing the piston seal (18) on the rod assembly (16) with seal lip facing the top of the piston, install o-ring on the second piston groove (For ease of seal installation use piston seal installation tool 31-567) IMPORTANT...

  • Page 14: Maintenance Schedule

    Maintenance schedule Typical period Recommended operation Daily Inspect air motor for correct operation Remove the vent to expose the grease nipple and add two shots of grease (502735) into 4 - 6 Monthly the crank pin, while slowly rotating the crankshaft. Remove the head cover and cylinder caps to inspect the thrust washers, spacers, needle bearing, crank pin, piston seals.

  • Page 15: Fault Finding

    Fault finding Symptom Possible Cause Remedy If appropriate decrease the 'workrate' of the airmotor Remove moisture from the air, use a de- humidifier if appropriate. Humidty in room is high/air motor is working Motor is "sweating" hard Add a second silencer to the exhaust port (only available on 1/4, 1/2 &...

  • Page 16: Spares Kits

    Spares kits Kit No. PART NO. DESCRIPTION REMARKS  31-550-K Piston Seal kit  31-551-K Motor repair kit Kits to suit 31-507  31-552-K Overhaul kit  31-553-K Piston Seal kit  31-554-K Motor repair kit Kits to suit 31-508 ...
  • Page 17 ACCESSORIES PART NO. DESCRIPTION REMARKS 31-565 To suit 31-507 31-566 Piston seal installation tool To suit 31-508 & 31-509 31-567 To suit 31-510 To suit 31-507, 31-508, 31- 31-568 Motor service tool kit. 309 & 31-510 77-3356 R1.0 (10/22) 17/20 www.carlisleft.com...
  • Page 18 Notes 77-3356 R1.0 (10/22) 18/20 www.carlisleft.com...
  • Page 19 Notes 77-3356 R1.0 (10/22) 19/20 www.carlisleft.com...

  • Page 20: Warranty Policy

    WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

This manual is also suitable for:

Binks 31-508Binks 31-509Binks 31-510

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