Consilium VDR F2 Installation Manual
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Consilium VDR F2 Installation Manual

Consilium VDR F2 Installation Manual

Voyage data recorder
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Consilium VDR F2
Voyage Data Recorder
Installation manual
5410062-00C01
1

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Summary of Contents for Consilium VDR F2

  • Page 1 Consilium VDR F2 Voyage Data Recorder Installation manual 5410062-00C01...
  • Page 2 The contents of this document are subject to revision without prior notice due to continued progress in methodology, design and manufacturing. Consilium assumes no legal responsibility for any error or damage resulting from the usage of this document. July 2014...

  • Page 3: Table Of Contents

    Consilium VDR F2 Installation manual Revisions: Date Version Issue by Description 2014-06-14 Initial draft 2014-06-27 Initial release 2014-07-01 Added template drawings Table of contents About this manual ....................3 General ......................3 Symbols Used in the Manual ................3 General Description ....................4 System Description ..................
  • Page 4 Installation manual Consilium VDR F2 5.2.2 Dimensions .................... 22 5.2.3 Mechanical installation ................23 5.2.4 Electrical installation ................23 Video Units ......................25 Video Grabber Unit (VGU)................25 6.1.1 Selecting location ................... 25 6.1.2 Dimensions .................... 25 6.1.3 Mechanical installation ................25 6.1.4...

  • Page 5: About This Manual

    Consilium VDR F2 Installation manual 1 About this manual 1.1 General The Installation Manual is intended for an authorized installation company. It contains general information for installation of hardware and wiring of the system components. It also contains notes on installation practice. Using the wrong cable may harm the long-term stability of the installation, introduce noise on the data and sound channels, and in serious cases, void the warranty.

  • Page 6: General Description

    SHIPS AND MANUFACURE OF MATERIALS AND PRODUCTS FOR SHIPS, Volume 2, Part IV, ND No. 2-020101-040-E. The Consilium VDR is a distributed system that consists of a number of units connected to each other through Ethernet. There are three main categories of units in a VDR system: signal converter units, control units and storage units.

  • Page 7: System Functions

    Consilium VDR F2 Installation manual The VDR is autonomous system that continuously records and stores data on the storage units. The recorded data contains information from: • Video signals – radar and ECDIS • Audio signals - microphones and VHF radios •...

  • Page 8: Wiring Principle

    Installation manual Consilium VDR F2 3 Wiring principle Warning! Make sure that the all cables are approved for marine standard. All cables must be properly ID-marked (numbered) in both ends. Not following instructions will void guarantee claims. 3.1 Required cable dimensions and standards 3.1.1 Signal cables...

  • Page 9: Ac Power Cables

    Consilium VDR F2 Installation manual 3.1.3 AC power cables • 3Gx1.5 mm² • Armoured power and control cable 0.6/1kV • Marine approved, shielded, flame-retardant, halogen free, low smoke emission. 3.1.4 Network cables Marine approved TP cable min type CAT-5E • Stranded wires •...

  • Page 10: Screw-Type Terminals

    Installation manual Consilium VDR F2 3.2.2 Screw-type terminals Where the connection block terminals are of screw-type we recommend to press end- caps on the bare wire ends as shown above. 3.2.3 Network connectors All network connectors shall be of shielded type. Always assemble according to correct instructions and use correct special tool.

  • Page 11: Grounding

    Consilium VDR F2 Installation manual 3.2.5 Grounding Use a 6 mm cross-section ground cable and mount it to the ground bolt of the unit. Find a relevant ground spot for the other end. Units to be grounded: • Main Unit •...

  • Page 12: Control Units

    Consilium VDR F2 4 Control units Control units are those units that control and supervise the VDR recording. The Consilium VDR system holds different control devices for different purposes: • Main Unit • Remote Control Unit (RCU2) • PC (laptop) 4.1 Main Unit (MU)

  • Page 13: Selecting Location

    Consilium VDR F2 Installation manual 4.1.1 Selecting location The Main Unit shall be placed indoors in the vicinity of the bridge e. g the equipment room. The location must have or be: • Space enough to give accessibility for service and APT of the unit.

  • Page 14: Placement Of Modules Inside Mu

    Installation manual Consilium VDR F2 Unit Network Module Marking Comment VGU1 Network Eth switch See drawing VGU2 Network Eth switch See drawing RCU2 Network Eth switch See drawing AMU Network Eth switch See drawing ProCap Capsule Network Eth switch See drawing...
  • Page 15 Consilium VDR F2 Installation manual Signal Terminal No Cable 3Gx1,5mm² Shielding shall be made by peeling off an open area on the cable. The open area shall then be tied to the connect plate (see next page). Shield tied to...
  • Page 16 Installation manual Consilium VDR F2 If the ships emergency power is lost the VDR will be powered from the batteries for 2 hours of audio recording and will be shut off after these two hours to avoid over- writing of the data in the capsule.

  • Page 17: Remote Control Unit (Rcu2)

    Consilium VDR F2 Installation manual 4.2 Remote Control Unit (RCU2) The Remote Control Unit presents information from the VDR on a display. The unit contains six buttons to be used by crew. Remote control unit RCU2 4.2.1 Selecting location The Remote Control shall be placed easily accessible for the Officer on Watch (OW) at the position from where the vessel normally is navigated.

  • Page 18: Electrical Installation

    Installation manual Consilium VDR F2 4.2.4 Electrical installation The RCU2 shall be powered from the I/O module inside Main Unit. The loose end of the supplied network cable shall be connected in the Remote Control Unit and the connector end shall be connected in Ethernet switch in MU according to...
  • Page 19 Consilium VDR F2 Installation manual Use cable shoes to attach the cable screen to the ground bolt in the RCU2 box according to below. 5490066-00A03...

  • Page 20: Audio Units

    Installation manual Consilium VDR F2 5 Audio units An Audio unit receives audio signals from microphones and VHF radios. 5.1 Audio Mixer Unit (AMU) The Audio Mixer Unit has inputs for 8 microphones and 2 VHF radios. The AMU uses compression technique to reduce the size of the recorded audio.

  • Page 21: Selecting Location

    Consilium VDR F2 Installation manual 5.1.1 Selecting location The AMU shall be easily accessible for service. Do not place the AMU behind roof plates or consoles. 5.1.2 Dimensions The dimensions for the unit are about (H×W×D) 295×258×49mm. Weight = 2.5kg.
  • Page 22 Installation manual Consilium VDR F2 +24V Power and network termination inside AMU 5.1.4.2 Microphones and VHF For connecting 1-8 microphones use terminals Mic 1-8. For connecting 1-2 VHF use terminals VHF 1 and VHF 2, see picture below and connection drawings in the back.

  • Page 23: Microphones

    Consilium VDR F2 Installation manual 5.2 Microphones The microphones are used to pick up all vital voice communication at the bridge work stations as well as any other communication from VHF/PA/intercom systems or audible alarm systems. Microphone AM2 Microphone AM2 with optional housing 5.2.1 Selecting location...

  • Page 24: Dimensions

    Installation manual Consilium VDR F2 from VHF/PA/intercom systems or audible alarm systems. Bridge work stations can • Centre conning line • Bridge wing(s) • Main Radar • Chart table • Helmsman • Communication In general one microphone shall be placed 0.5-1.5 m in front of each person sitting or standing at a work station.

  • Page 25: Mechanical Installation

    Consilium VDR F2 Installation manual 5.2.3 Mechanical installation The microphones are designed for recess mounting in any flat panel; bulkhead or ceiling, but optional bulkhead mounting must be used when mounted on outdoor at bridge wings or where it is not practical to have a panel mounted microphone.
  • Page 26 Installation manual Consilium VDR F2 Note! 1. Connect the cables for each microphone according to the table above. 2. Make sure to connect cable shield/ screens at the microphone and at the soft conductive sealing in the AMU. 3. Tie the cable according to figure above.

  • Page 27: Video Units

    Consilium VDR F2 Installation manual 6 Video Units A Video unit is a unit that receives video signals from e.g. a radar display. 6.1 Video Grabber Unit (VGU) The Video Grabber Unit has 2 channels with connectors of BNC type. The unit records and compresses the images using PNG (Portable Network Graphics) compression.
  • Page 28 Installation manual Consilium VDR F2 Shields connected i cable clamps Secured cables The VGU has 2 video input channels. Two lines of 5 BNC sockets each facing down, one line for each video channel to be connected. See drawings for correct termination.

  • Page 29: Power And Network Connection

    Consilium VDR F2 Installation manual 6.1.5 Power and network connection Type Signal Colour Module Terminal Cable in MU VGU 1 24 V 2x0.75m Attend to Power m² correct slot in I/O module VGU 2 24 V 2x0.75m Attend to Power m²...

  • Page 30: Storage Units

    Installation manual Consilium VDR F2 7 Storage units Storage units are those units that store recorded data and allow retrieval of the data. The Consilium VDR system holds different storage devices for different purposes: • Fixed and float free capsules •...

  • Page 31: Dimensions

    Consilium VDR F2 Installation manual 1. Separation from fuel or potential fire sources, 2. Separation from probable sources of mechanical damage, 3. Operational environments for continued serviceability, 4. Accessibility for routine maintenance, 5. Facilitation of underwater removal and retrieval by both divers and ROVs.

  • Page 32: Mechanical Installation

    Installation manual Consilium VDR F2 PROCAP capsule 7.3.1 Mechanical installation The PROCAP capsules are delivered with a mounting screw kit, a pre-terminated 20 m UV-resistant cable connected to the capsule, including power and communication wires. The cable shall be terminated in an indoor junction box (JB) part no 5490818.
  • Page 33 Consilium VDR F2 Installation manual Example of mounting base for capsule 7.3.1.1 Mounting of pedestal • The pedestal should be welded to the deck. • Mounting holes for the capsule shall be drilled according to the diagram in the pedestal drawing.
  • Page 34 Installation manual Consilium VDR F2 PROCAP mounting 7.3.1.3 Indoor Junction box The connection of the PROCAP capsule is done with one indoor connection box. Mounting of junction box: Drill the two mounting holes according to the drawing. Use 4x M5 bolts for mounting.
  • Page 35 Consilium VDR F2 Installation manual Technical data of Indoor Junction box: Part number 5490818 Part name JB Ethernet Power Environment IP 32 , Only for Indoor use protection Weight 0.6kg Color RAL7035, Light grey 5490066-00A03...

  • Page 36: Electrical Installation

    Installation manual Consilium VDR F2 7.3.2 Electrical installation The PROCAP capsules are delivered with a 20 m combined power-supply and network cable, pre-terminated in the capsule. The cable shall be terminated in a junction box (JB), mounted indoor. Minimum cable bend radius is 80 mm during installation and 41 mm for fastened cable.
  • Page 37 Consilium VDR F2 Installation manual Note! Avoid cutting the cable. Coil 1 m of the cable and attach to the pedestal (for future capsule replacement). Coil the other end of the cable close to the junction box. 7.3.2.1 Connect Capsule to the Main Unit The capsule is delivered with a 20 meter combined power supply- and network cable.
  • Page 38 Installation manual Consilium VDR F2 Warning! The UV-resistant insulation contains Halogen. Therefore the cable is prepared with a white wire between the orange and black insulation for ripping the black UV-resistant insulation off for indoor part of cable. • Mount the Junction box to sturdy ground with the mounting screws or with a minimum 6 mm²...
  • Page 39 Consilium VDR F2 Installation manual 7.3.2.2 Shields The shields shall be terminated at the system control and in the cable glands in the junction box. If risk for short circuiting, use a slip-on plastic tube or shrink tubing. The screen is not meant to carry any current signal, it is only a screen.

  • Page 40: Tron (Jotron) Capsule

    Installation manual Consilium VDR F2 Network cable RJ45 Function connector Orange/white Ethernet Rx+ Orange Ethernet Rx- Green/white Ethernet Tx+ Green Ethernet Tx- • Connect the Ethernet cable from the JB to the Ethernet switch in VDR Main Unit. • Connect the Power cable from the JB to the I/O 700 module in VDR Main Unit.

  • Page 41: Mechanical Installation

    Consilium VDR F2 Installation manual 7.4.1 Mechanical installation The Tron (Jotron) capsule is delivered with a 2 meter cable attached to the Float Free Bracket, containing both power supply wiring and Ethernet data wiring. It is recommended to mount the capsule bracket so that the prewired cable can be terminated indoor.
  • Page 42 Installation manual Consilium VDR F2 and then make sure the HRU (Hydro Static Release)-bolt is secured by the spacer and splint-pin. Compass safe distance for the capsule is 1 meter. 7.4.1.2 Indoor Junction box Mounting junction box Indoor: Drill the two mounting holes according to the drawing.

  • Page 43: Electrical Installation

    Consilium VDR F2 Installation manual Weight 0.6kg Color RAL7035, Light grey 7.4.1.3 Outdoor Junction box Mounting junction box Outdoor: Drill the two mounting holes according to the drawing. Use two M4 bolts for mounting. Technical data of Outdoor Junction box:...
  • Page 44 Installation manual Consilium VDR F2 7.4.2.1 JB Indoor Capsule cable Marking Function Marking Main capsule side Unit side Blue/white P1.1 Power +24V P3.1 Not connected P1.2 Power +24V Not connected P1.3 Power 0V P3.2 Brown P1.4 Power 0V Orange/white P2.1 Ethernet Rx+ P4.1...
  • Page 45 Consilium VDR F2 Installation manual Network cable RJ45 Function connector Orange/white Ethernet Rx+ Orange Ethernet Rx- Green/white Ethernet Tx+ Green Ethernet Tx- • Connect the Ethernet cable from the JB to the Ethernet switch in VDR Main Unit. • Connect the Power cable from the JB to the I/O 700 module in VDR Main Unit.

  • Page 46: Capsule Check Procedures

    Installation manual Consilium VDR F2 7.5 Capsule check procedures This paragraph provides information concerning the preparative checks and procedures to be done as a completion of the electrical installation before supplying the VDR with power and before performing the System Set up Procedure: Note! Powering the VDR is not included in the procedures.

  • Page 47: Dimensions

    Consilium VDR F2 Installation manual • The location shall be indoor and dry, protected from weather and shall offer a stable temperature • The location shall not expose the unit to excessive vibration levels • Do not place the unit in direct sunlight or near chemicals •...

  • Page 48: Electrical Installation

    Installation manual Consilium VDR F2 7.7.4 Electrical installation Connect the PBB adapter into “DC in 12V” port and plug the power cord into power source (90-230VAC). Use a Cat 5e cable and RJ45 shielded connector and plug one end into the PBB LAN port and the other end into the Ethernet switch in MU.

  • Page 49: Pre-Setup Procedures

    Consilium VDR F2 Installation manual 8 Pre-setup procedures This paragraph provides information concerning the preparative checks and procedures to be done as a completion of the electrical installation before supplying the VDR with power and before performing the System Set up Procedure: Note! Powering the VDR is not included in the Pre-Set up Procedure.

  • Page 50: Entering And Updating Configuration Data

    Installation manual Consilium VDR F2 9 Entering and updating configuration data 9.1 Start-up Needed equipment: Computer with Chrome or Firefox web browser installed. The computer has to be set to fixed IP address 10.2.1.199 1. Connect a computer on the service network port in the VDR cabinet.

  • Page 51: System

    Consilium VDR F2 Installation manual configuration file. Editing of the file in the VDR configuration tool can be done before uploading the configuration to the VDR. 9.3 System The “System” page requires information such as: • Vessel name • IMO Number •...

  • Page 52: Data

    Installation manual Consilium VDR F2 9.4 Data The “Data” page allows for configuration of attached data sources such as serial, analog, discrete and network. 9.4.1 Add new data source 1. Enter the name of the data source, e.g. AIS, Rudder or GPS.
  • Page 53 Consilium VDR F2 Installation manual 9.4.1.1 Add Serial Data Source 4. For serial data choose “Preset Source template”. 5. Select Serial module and input port. 5490066-00A03...
  • Page 54 Installation manual Consilium VDR F2 6. Select correct input baud rate. 7. Press Update source. 8. Add all serial sources in the similar way. 9.4.1.2 Add Analog Data Source Analog data is recorded using a special interface, DDU. 1. Create new data source with the correct name.
  • Page 55 Consilium VDR F2 Installation manual 3. Choose to which of 4 possible DDUs the analog data signal is connected. 4. Select the correct input number of where the analog source is connected. 5490066-00A03...
  • Page 56 Installation manual Consilium VDR F2 5. Enter the maximum and minimum value that will be presented in the playback software. 6. Press Update source. 7. Add all Analog sources in the similar way. 9.4.1.3 Add new Digital Data Source Digital data is recorded by use of special interface DDU.

  • Page 57: Video

    Consilium VDR F2 Installation manual 4. Choose to which of 4 possible DDUs the digital data signal is connected. 5. Select active status of the digital input. 6. Press Update source. 7. Add all serial sources in the similar way.
  • Page 58 Installation manual Consilium VDR F2 1. Insert the correct source name, e.g. Radar X, Radar S or ECDIS 2. Choose the video interface “VGU” 3. Choose the correct VGU Module and the correct input number. 4. Select the correct setting file, .crp-file, corresponding to the connected video source.

  • Page 59: Video Source From Network

    Consilium VDR F2 Installation manual 5. Press “Update & Fetch image” and wait until the video source is shown in the right side window. 6. Check that the picture is correctly presented and adjust offset values if needed. If the picture is not showing correctly try to use another .crp-file and test again.

  • Page 60: Storage

    Installation manual Consilium VDR F2 2. Choose the correct AMU input. Note that two microphones can be setup to each input channel. 3. If needed, adjust the gain of each specific microphone to record sufficient sound level. 9.7 Storage The VDR records the data into minimum three different storage devices, Fixed capsule, Float-free capsule and Long Term Storage (LTS).

  • Page 61: Playback Setup

    Consilium VDR F2 Installation manual 9.8 Playback Setup To make sure that the data is presented correctly when it is played back some additional settings has to be made in the configuration. 9.8.1 Navigation sensors The navigation sensor that should be presented is setup in the Navigation page.

  • Page 62: Door And Alarm Sensors

    Installation manual Consilium VDR F2 9.8.2 Door and Alarm sensors The door and alarms that should be presented in the playback is setup in the Door&Alarm page. 1. Choose the correct source from where the door or alarm information should be taken.

  • Page 63: Save Configuration

    Consilium VDR F2 Installation manual 2. Choose the correct Parse value corresponding to the NMEA message used. Note that these settings are only used for Propulsion data recorded via standard NMEA serial lines. 9.9 Save configuration After all settings are done correctly the settings has to be saved to the VDR.

  • Page 64: Technical Specification

    Installation manual Consilium VDR F2 10 Technical specification VDR System performance data VDR (Full VDR) According to IMO Resolution MSC.333(90) IEC 60945, IEC 61996-1Ed.2 and RUSSIAN MARITIME REGISTER OF SHIPPING - RULES FOR TECHNICAL SUPERVISION DURING CONSTRUCTION OF SHIPS AND MANUFACURE OF MATERIALS AND PRODUCTS FOR SHIPS, Volume 2, Part IV, ND No.
  • Page 65 Consilium VDR F2 Installation manual Environmental specification Environmental conditions IEC 60945 protected equipment Enclosure material Steel Enclosure protection For indoor use only Video Grabber Unit (VGU) Mechanical specification Height 156mm Width 280mm Depth 147mm Weight 1.4kg Radar inputs Display up to 1920x1200@60 resolution.
  • Page 66 Installation manual Consilium VDR F2 Fixed Capsule PROCAP Mechanical specification Dimensions H=387mm, Ø=220mm Dimensions mounting base W=320mm Dimensions junction box 202 x 55 x 121mm Weight Approx. 20kg Memory type Solid state Recording capacity 32GB Computer Interface Ethernet Underwater Acoustic Beacon...
  • Page 67 Consilium VDR F2 Installation manual Temperature range -20°C to +55°C (operating), -40°C to +70°C (storage) Deep-Sea Immersion 10m at 5 min Portable Black Box (PBB) Mechanical specification Dimensions PBB H=160mm, D=218mm, W=63mm without bracket Weight Approx. 3.5 kg, capsule + bracket 4.6 kg...
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