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POSITAL KCD-BCX3B 17 Series Installation Leaflet

Kit encoders with biss c / ssi interface - broadcom compatible

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KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE
General Information
This leaflet is provided for SSI Kit Encoders with type key KCD-BCX3B-XX17-XXXX-XXX / KCD-
S1X3B-XX17-XXXX-XXX, with X as placeholder. The use of these kit encoders for the production
of industrial rotary encoders is prohibited. Applications in rotary encoders are protected by several
worldwide patents (such as WO 2004/046735 A1) and require licensing.
Safety
- The encoder must be installed by qualified personnel only, exhibiting knowledge in
electronics and mechanics.
- Consider all safety and accident regulations valid for your country.
- Switch off the supply voltage of all devices connected to the encoder before installation.
- Avoid an electrical supply voltage while connecting the encoder.
- Avoid exerting shocks on motor shaft and mounting flange to prevent the encoder from
being mechanically damaged.
- Rotary machine shafts may catch hair and cloths and cause injury.
- Mount the encoder in an ESD-conform fashion, avoid high voltages, e.g. static electricity
discharged from a human body.
- Consider the specifications of the encoder. The device must be operated in the specified
range.
Dimensional Drawings
E5xW-JAQ: d = Ø4mm, Ø5mm, Ø6mm or Ø1/4"
Page 1
INSTALLATION LEAFLET
Installation Leaflet Kit Encoders with BiSS C / SSI Interface
Version: 20220516

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Summary of Contents for POSITAL KCD-BCX3B 17 Series

  • Page 1 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE General Information This leaflet is provided for SSI Kit Encoders with type key KCD-BCX3B-XX17-XXXX-XXX / KCD- S1X3B-XX17-XXXX-XXX, with X as placeholder. The use of these kit encoders for the production of industrial rotary encoders is prohibited.
  • Page 2 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE E5xU-PRQ: d = Ø4mm, Ø5mm, Ø6mm or Ø1/4” E6xW-JAQ: d = Ø4mm, Ø5mm, Ø6mm or Ø1/4” Page 2 Installation Leaflet Kit Encoders with BiSS C / SSI Interface Version: 20220516...
  • Page 3 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE E6xU-PRQ: d = Ø4mm, Ø5mm, Ø6mm or Ø1/4” E7xW-JAQ: d = Ø4mm, Ø5mm, Ø6mm or Ø1/4” Page 3 Installation Leaflet Kit Encoders with BiSS C / SSI Interface Version: 20220516...
  • Page 4 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE E7xU-PRQ: d = Ø4mm, Ø5mm, Ø6mm or Ø1/4” F5xW-JAQ: d = Ø8mm, Ø10mm or Ø3/8” Page 4 Installation Leaflet Kit Encoders with BiSS C / SSI Interface Version: 20220516...
  • Page 5 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE F5xU-PRQ: d = Ø8mm, Ø10mm or Ø3/8” F7xW-JAQ: d = Ø8mm, Ø10mm or Ø3/8" Page 5 Installation Leaflet Kit Encoders with BiSS C / SSI Interface Version: 20220516...
  • Page 6 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE F7xU-PRQ: d = Ø8mm, Ø10mm or Ø3/8” Page 6 Installation Leaflet Kit Encoders with BiSS C / SSI Interface Version: 20220516...
  • Page 7: Mounting Requirements

    INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE Mounting Requirements E5/F5 Motor Flange: 2x #2-56 UNC, #4-40 UNC or M2.5 Shaft: ø 4 mm h7 x 6.5 mm (+/-0.5mm) ø 5 mm h7 x 6.5 mm (+/-0.5mm) ø...
  • Page 8: Connection Plan

    INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE Connection Plan Signal JAQ Pin PRQ Pin Preset (Default 0 position value) Config (Kit control box, serial communication) Data+ Data- CLK- CLK+ Power (Vs) Electrical Connection Connection Orientation JAQ - Axial PRQ -Radial Connector...
  • Page 9 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE Interface KCD-BCxxB-xxxx-xxxx-xxx – BiSS C Interface KCD-S1xxB-xxxx-xxxx-xxx - SSI Programming Functions Electronic Calibration, Wiegand Sensor Test, Preset Interface Cycle Time 50 µs Assembly Instructions Step 1 Slip adapter plate over shaft and use screws, depending on tapped holes in motor frame, to secure.
  • Page 10 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE Tighten mounting screws while pushing down on the centering tool and remove centering tool. Tighten screw to a typical torque of 0.4 Nm (Actual torque value may change due to machine screw selected and base mounting material) Each Centering Tool is compatible with two shaft diameters and is identified by the number of dots machined into the side of the...
  • Page 11 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE Step 3 Slide gapping tool (Required thickness of 0.7mm [0.0275”]) between magnet and bottom shield. Push magnet down. Step 4 Tighten both set screws with a 1.3mm [0.05”] hex key, using the channel hole in the adapter plate with a torque of 0.5 Nm.
  • Page 12 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE Step 5 Align magnet with plastic frame on the bottom shield. Align PCB with carrier to frame (two different keys) and push down until it locks into place. Insert two M2 screws with washers and lock washers and tighten using a Torx T6 key with a torque of 0.25...
  • Page 13 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE Step 6 for JAQ Versions Slide housing over adapter plate. Secure housing by tightening the three M2.5 screws using a Philips screw driver with a torque of 0.4 Nm Connect cable assembly to the PCB by plugging the connector into the PCB.
  • Page 14 INSTALLATION LEAFLET KIT ENCODERS WITH BISS C / SSI INTERFACE - BROADCOM COMPATIBLE for PRQ Versions Connect JST to PCB. Slide housing over adapter plate. Be careful to not pinch wires. Secure housing by tightening the three M2.5 screws using a Philips screw driver with a torque of 0.4 Nm For more detailed information please refer to the data sheet and manual available on the website.

This manual is also suitable for:

Kcds1x3b 17 seriesKcd-bc b seriesKcd-s1 b series