Related Manuals for PANDROL 02050RM
Summary of Contents for PANDROL 02050RM
- Page 1 Modular Power Unit MODEL 02050RM OPERATION AND MAINTENANCE MANUAL ENG_OMM_MODULAR_POWER_UNIT_P01 19th November 2021 Partners in excellence...
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Page 2: Preface
The manual is intended for people who handle and operate the machine. It is originally written in English and translated into the local language by Pandrol. Pandrol reserves the right to change specifications, equipment, instructions and maintenance guidelines without prior notice. -
Page 3: Table Of Contents
Engine maintenance Limited warranty 8.1. Exclusions to limited warranty 8.2. Limitation of liability Customer information Assembly 10.1. 14 Hp kohler engine breakdown 10.2. Engine module assembly 10.3. Engine module assembly breakdown 10.4. Hydraulic tank module assembly 10.5. Hydraulic tank module assembly breakdown Disclaimer Contact 13. Recycling and Environment OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 3 av 24 @Pandrol 2021... -
Page 4: Safety Information
• All safety precautions are given for your safety. Read to understand and follow all safety, maintenance and operation instructions before you use or maintain the tool. • Review the manual daily before using the tool. • Follow all safety guidelines given you by your supervisor. Do not use the tool if you have any questions about the operation, safety or maintenance of this tool . Failure to follow these instructions can result in personal injury or equipment damage. • Pandrol has no control over the tool use or operation once it leaves the plant. Pandrol has no control over operator or maintainer selection. The customer must assume responsibility for the tool suitability for a particular function. • During use of the tool, good judgement must be used to work safely and efficiently without endangering themselves or bystanders. • Understanding of the operation and maintenance manual is essential for anyone using or maintaining the tool. -
Page 5: Personal/Safety Equipment
Always wear protective equipment such as gloves, safety glasses, ear protection and safety shoes. • Do not wear clothing which may become entangled in the tool. • Always keep work area free of tools or any other objects which may impair sound footing. • Caution oil injection hazard exists with this tool. Oil injection is a condition where the hydraulic oil is forced under the skin through pressure in the line. Always wear gloves, do not carry the tool by hydraulic hoses, and repair leaks immediately. • Do not operate the power unit until you have been properly trained or under the supervision of a qualified instructor. • Never store engine oil or hydraulic oil near oxygen tanks or lines. • Never add engine oil or hydraulic oil when a spill might come in contact with your oxygen lines, torch or fittings. • Clean up spills immediately. • Never perform grinding or sawing operations that direct sparks into the close proximity of the power unit or flammable materials. • Never operate the power unit with any part of the exhaust system or the heat deflector removed. • Periodically, inspect the fuel tank, fuel line and fittings for cracks or leaks and repair or replace as required. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 5 av 24 @Pandrol 2021... -
Page 6: Qualified Personnel
• Avoid over filling the fuel tank; wipe up any spills immediately and properly dispose of the cleaning rags. • Always turn power unit "OFF" and disconnect hoses before performing any maintenance. 3.5. Qualified personnel The machine is only to be used by trained personnel, thoroughly familiar with and trained in general railway workmanship. The equipment should be operated according to the conditions and standard regulations applying to the track they are working on. The equipment must be serviced, maintained, or in any way modified only by trained personnel, who are familiar with the Operation & Maintenance Manual and have received training and information from Pandrol. In order to avoid personal injury and/or material damage, everyone involved with assembling, starting-up or overhaul must possess relevant knowledge of the equipment, its use, maintenance requirements and procedures. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 6 av 24 @Pandrol 2021... -
Page 7: Summary
Flow Pressure Dimensions Weight 14hp kohler 9 Gpm (34 lpm) 2000 PSI (140 BAR) A - 29 ½” (74.9cm) 161 lbs(74 kg) Fuel: Gasoline Fluid: hydraulic B - 23 ½” (59.6cm) 7.4 Qts (7.0 L) 3.5 Us gal (13.2l) C - 25” (63.5cm) Start: Pull Weight-Engine Module Weighthydraulic Tank module 100 lbs (45 kg) 61 lbs (27 kg) OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 7 av 24 @Pandrol 2021... -
Page 8: Operation
Return choke to OFF position as soon as engine starts. A warm engine usually does not require choke on. • Retractable start: slowly pull starter handle until just past compression-stop! Return starter handle; firmly pull straight out to avoid excessive rope wear from starter rope guide. • Gradually return choke control to OFF position after engine starts and warms up. Engine/equipment may be operated during warm up period, but it may be necessary to leave choke partially on until engine warms up. • Connection to the power unit: turn control knob to "OFF" position before attaching or disconnecting any transmission hoses to the power unit or tools. Turn control knob to "on" position to operate attached tools. • To turn OFF engine, turn the fuel shut OFF valve to OFF position. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 8 av 24 @Pandrol 2021... - Page 9 Hydraulic tank module connects by means of two quick disconnects into pump Both frames join together using interlock tabs (one each side). Close up of interlocking tabs that join the frames of Hydraulic module to engine module (one each side). OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 9 av 24 @Pandrol 2021...
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Page 10: Changing Tools
50° F. Therefore, measures should be taken to pre-warm tools and fluids before operating. NOTE! • Refer to operating procedures of this manual before starting OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 10 av 24 @Pandrol 2021... -
Page 11: Review Of Hydraulic Principles
3.43 6.86 10.30 13.70 17.20 20.60 5.15 10.30 15.40 20.60 25.70 30.90 6.2. Back pressure Back pressure measured at the tool return port must not exceed the manufacturers back pressure rating. Most manufacturers list the maximum back pressure for their hydraulic tools at 250 PSI. Back pressure measured on the return side of the tool is the force required to get the oil back to the tank. In almost all cases the lower the back pressure the better the tool performance. First, the back pressure is subtracted from the maximum tool pressure to arrive at a maximum tool operating pressure. For example, tools with 2000 PSI operating pressure are installed on a system with 250 PSI back pressure. This leaves 1750 PSI as a maximum tool pressure. Imagine a system with 500 PSI back pressure. 2000 Minus 500 PSI back pressure leaves only 1500 PSI for the tool. Second, tools are designed for pressure to build on the pressure side of the tool. If too much pressure builds on the return side, not only is performance effected, but seals may blow. This is why it is very important to direct the flow into the tool correctly. Reversing the hoses to test may result in blown seals, damage to the tool, and personal injury. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 11 av 24 @Pandrol 2021... -
Page 12: Maintenance
7.1. General Maintenance and overhaul is to be carried out by qualified personnel only Warranty is based on parts and spares delivered by Pandrol. Check tools DAILY for proper operation, leaks, or damage. Inspect hoses DAILY. Replace cut, burned, or otherwise damaged hoses. -
Page 13: Warning Labels And Information Symbols
7.2. Warning labels and information symbols Below are examples of warning labels and information symbols on the machine. If any of these labels become damaged or lost, they are to be replaced with new original warning labels that are available from Pandrol. DCL-1089 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 13 av 24 @Pandrol 2021... -
Page 14: Engine Maintenance
• Change oil every 50 hours or season* • Change oil filter and spark plugs every 100 hours or season* • Service air cleaner cartridge every 100 hours or season** • Clean cooling system every 100 hours or season** • Replace in-line fuel filter every 50 hours or season • Change oil after first 5 hours then after every 50 or season * Change oil more often when operating under heavy load or high temperatures. ** Clean more often under dusty conditions or when airborne debris is present. Replace air cleaner parts if very dirty. It is very important that the service intervals are thoroughly followed to guarantee the safety and the performance of the machine OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 14 av 24 @Pandrol 2021... -
Page 15: Limited Warranty
As a condition precedent to Pandrol’s obligation hereunder, the defective product must not have been altered or modified without the express written approval of Pandrol. The product must not have been subjected to deliberate damage, shipping damage, neglect, tampering by unauthorized personnel or damage by improper use, storage or maintenance. Serial numbers must not have been altered, defaced or removed. Such action voids limited warranty. 8.1. Exclusions to limited warranty This limited warranty is exclusive and is in lieu of any other warranty, written or oral, expressed or implied, including, without limitation, any implied warranty or merchantability or fitness for a particular purpose. Limited warranty does not cover normal wear and tear items such as filters, hoses, couplers, bits, sockets, augers, and batteries 8.2. Limitation of liability Except as provided above, Pandrol shall in no event be liable or responsible for any injury, loss or damage, direct, incidental or consequential, arising out of the use or misuse or inability to use the product, however caused and on any theory of liability including, without limitations, breach of contract, tort, (including negligence or street liability) and not withstanding any failure of any remedy herein of its essential purpose, even if Pandrol was aware of this possibility of such damage. Pandrol’s limited warranty as set forth above shall not be enlarged, diminished or affected by, and no obligation or liability shall arise or go out of the rendering of technical advice or service by Pandrol or its agents. The foregoing may not be changed except by written agreement signed by an authorized OFFicer of Pandrol, the remedies set forth herein are exclusive. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 15 av 24 @Pandrol 2021... -
Page 16: Customer Information
9. Customer information Name Company Serial # of your Pandrol tool Upon receiving your Pandrol tool, make sure to list serial number above so that a good record is kept for order information. Pandrol hydraulic tool list All Pandrol Hydraulic Tools operate at 5 GPM (19 LPM) or 10 GPM (38 LPM) @ 2000 PSI (140 BAR) Power units: 00100K – Gasoline powered (1) 10 GPM or (2) 5 GPM circuits... - Page 17 01200 – Spring anchor applicator 01100A – Spike puller (Single, 2 stage & trigger versions available) 00800A – 16” Rail saw 05000 – Hand pump weld shear 02500 – 10 GPM 1” Impact wrench 08300 – Spike driver 01600A – 5 GPM 1” Impact wrench 01100RM – Light-weight spike puller Other products: Hydraulic manifolds Hydraulic test gauges Hose reels Hydraulic hoses Accessories Drill bits Shear Blades Saw Blades Grinding Stones Sockets OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 17 av 24 @Pandrol 2021...
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Page 18: Assembly
10. Assembly 10.1. 14 Hp kohler engine breakdown OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 18 av 24 @Pandrol 2021... -
Page 19: Engine Module Assembly
10.2. Engine module assembly OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 19 av 24 @Pandrol 2021... -
Page 20: Engine Module Assembly Breakdown
10.3. Engine module assembly breakdown OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 20 av 24 @Pandrol 2021... -
Page 21: Hydraulic Tank Module Assembly
10.4. Hydraulic tank module assembly OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 21 av 24 @Pandrol 2021... -
Page 22: Hydraulic Tank Module Assembly Breakdown
10.5. Hydraulic tank module assembly breakdown OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 22 av 24 @Pandrol 2021... -
Page 23: Disclaimer
11. Disclaimer Pandrol exempts itself from liability in the event of usage that deviates from that recommended in this manual. 12. Contact Address Phone Internet and E-mail www.Pandrol.com 13. Recycling and Environment Sustainable environment is a great part of Pandrol. All components of the product can either be: • Recycled • Taken care of • Be re-used We recommend you to follow your local region regulations of environmental and recycling policies. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 23 av 24 @Pandrol 2021... - Page 24 Find out more at pandrol.com Pandrol ©Pandrol Partners in excellence...