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ALL WEATHER 8100 Series Installation Instructions Manual

Multi slide door system corner door
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INSTALLATION INSTRUCTIONS
SERIES 8100 | MULTI SLIDE DOOR SYSTEM
CORNER DOOR
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7 7 7 A l d r i d g e R o a d | V a c a v i l l e , C A 9 5 6 8 8
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Summary of Contents for ALL WEATHER 8100 Series

  • Page 1 INSTALLATION INSTRUCTIONS SERIES 8100 | MULTI SLIDE DOOR SYSTEM CORNER DOOR w w w . a l l w e a t h e r a a . c o m 7 7 7 A l d r i d g e R o a d | V a c a v i l l e , C A 9 5 6 8 8 8 0 0 .
  • Page 2 … Product was checked and free of damage … Any damage or incorrectness was reported immediately to All Weather or the dealer where the product was purchased … Product was stored in a dry safe place where it could avoid damage …...
  • Page 3 … Other IMPORTANT All Weather recommends that installers return to site and perform a final check of installation. Namely that the header has not sagged under structure settlement and/or weight and necessary adjustments have been made prior to installation of exterior siding/stucco and interior finishes.
  • Page 4 Failure to follow factory assembly, installation and maintenance instructions will void the manufacturer’s limited warranty. All visible defects must be reported before installation and finishing. These instructions are the property of All Weather Architectural Aluminum and may not be duplicated, altered or distributed for any purpose whatsoever without the express written permission of All Weather.
  • Page 5 The frame should be checked for square and twist. Assembly screws are provided by All Weather. Be sure to clean any metal shavings from the head track to avoid damage to the rollers.
  • Page 6 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS PROVIDED ASSEMBLY FASTENERS & PARTS PART PICTURE DESCRIPTION PURPOSE #10-12 x 3" Square Drive To secure the keeper onto the Pan Head Grade 18-8 Type door jamb and building frame A Point Stainless Steel Sheet through 4 slotted holes.
  • Page 7 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS PROVIDED ASSEMBLY FASTENERS & PARTS PART PICTURE DESCRIPTION PURPOSE To connect the nail fins on the jambs to the nail-fin on Nail-Fin Corner Adapter the head to allow for a better seal on the exterior corners.
  • Page 8 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS PROVIDED ASSEMBLY FASTENERS & PARTS PART PICTURE DESCRIPTION PURPOSE Frame sill member option. To provide a weight bearing Flush Set Sill Track member and track for rollers to travel on. Designed to sit flush with flooring.
  • Page 9 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS PROVIDED ASSEMBLY FASTENERS & PARTS PART PICTURE DESCRIPTION PURPOSE Designed to not allow panels Panel Collector to bypass one another while (*optional add-on) opening sliding doors. Designed for aesthetic Head Track End Cap purposes to cover the (*for staggered track doors...

  • Page 10: Figure 1

    Each installation job has its unique set of challenges and circumstances. Because of that, the provided set of installation instructions for All Weather Architectural Aluminum products is meant only to serve as a set of standardized guidelines and NOT necessarily a strict manual to follow regardless of situation.

  • Page 11: Table Of Contents

    SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 6. Splicing is required for doors wider than extrusion stock length. To splice the sill (and Flush Set Sill), insert roll pins (Part #8) halfway into screw channels as shown in Figure 1. Coat track connectors (Part #9) in sealant (Sealant should conform to AAMA 802.3-16 and 803.3-16) and slide halfway into the roller track.
  • Page 12 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 8. To ensure the frame will be installed plumb, level, and square, measure and mark the rough opening. To do this, it is a good idea to lay out the sill tracks (Part #16a, 16b) as shown in Figure 1. Mark the rough opening at the desired location of the 90-degree corner of the frame (top and bottom).
  • Page 13 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 10. It is recommended to remove the pre-installed trim caps (Part #21) from head and jamb tracks before assembling the frame. Prepare frame by applying compatible sealant on the face of the frame head (Part #14) and sill (Part #16a, 16b for Flush Set Sill).
  • Page 14 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 11. Prepare rough opening by applying water resistant barrier using the steps below. Use steps A through D and Figure 1 for applying water resistant barrier. A. 12" Sill Wrap (3" wrapped into opening); Overlaps where sill Self-Adhering Sheet Membrane (SASM) will be by 1" (Self- adhered flashing is optional) B.

  • Page 15: Screws Part #30

    SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 13. Fasten the head nail-fin using screws (Part #5) as shown in Figure 1. Screw at the locations of the pre-drilled holes. Repeat process for left and right jamb nail-fins. Note left and right nail-fins must be on correct sides to fit on the frame properly. Screws Part #5 Screws Part #5 Head Part #14...
  • Page 16 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 15. Apply a continuous bead of sealant on the nail-fins (Part #13a, 13b, 13c, interior side as shown in Figure 1) around the perimeter of the head (Part #14) and jambs (Part #15) of the frame as shown in Figure 2, including the nail-fin corner adapter (Part #11).
  • Page 17 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 17. For frames with a standard sill (Part # 16a), use step 17 for installing frame. For a flush set sill installation (Part #16b), consult step 18. Apply several continuous beads of sealant across the bottom of the sill pan (enough to cover the entire contact area between sill pan and opening), and shim as needed under the sill pan to ensure level.
  • Page 18 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 18. For a frame with flush set sill (Part#16b), a sill pan/sealant is not necessary under the sill. Insert frame into the rough opening and shim as needed under the flush set sill to ensure level as shown in Figure 1. Install screws where there are shims under the sill.
  • Page 19 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 20. Secure door frame to the opening using appropriate fasteners. Use markings and a level to shim the door frame so that the frame is plumb, level and square. Install screws as shown in Figure 1; spacing to be as shown in Figure 2 where A = 12" and B = 3".
  • Page 20 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 22. Apply backer rod and compatible sealant to the interior joint between the frame and the rough opening as shown in Figures 1 & 2. Backer rod Head Part #14 w/ Sealant Backer rod w/ Sealant...
  • Page 21 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 24. If you have a staggered track door, you will need to temporarily remove the head and sill track end caps (Part #26, #27) to avoid clearance issues. For info on removing and installing staggered track end caps, consult Appendix A. Install the interior panel into the second closest track and slide it into the pocket halfway.
  • Page 22 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 26. Once all panels are installed and adjusted, affix pocket closure plate (Part #13) and pocket closure support brackets (Part #24) to the pocket panel as shown in Figure 1. The plate and support bracket generally should be in line with the horizontal cut on the top of the pocket panel interlock as shown in Figure 2, however the roller adjustment will dictate the final positioning of the pocket closure plate.
  • Page 23 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS Screws Part #4 27. Now install the pocket interlock (Part #18) using the steps below: 1. After the rollers have been adjusted, push the panel into the pocket and install the pocket interlock (Part #18) by snapping in starting with inserting the side with the hook.
  • Page 24 SERIES 8100 I MULTI SLIDE DOOR SYSTEM Pocket Wall Profile Part #17 CORNER DOOR I INSTALLATION INSTRUCTIONS STACKING DOOR INSTALLATION Before installing panels, make sure the fixed panel holders are in the right place (if applicable). Note that standard and flush set sills (Part #16a, 16b) have different fixed panel holders.
  • Page 25 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS 30. Install the fixed panel into the jamb track (Part #15). Secure fixed panel to the frame with 2 screws (Part #29) provided in the hardware box (use sealant to lubricate screws). Screw through the pre-drilled holes in the center weather strip track of the jamb at 24"...
  • Page 26 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS TRIM CAP AND THRESHOLD RE-INSTALLATION FOR PXX, XXP, OXXO, OXO, XOX, OX, AND XO DOORS FOLLOW STEPS 32 AND 33. 32. Take the longest trim cap pieces (Part #21) and install into the exterior jamb track (Part #15) of the operable side shown in Figure 1 and interior jamb track of the fixed side as shown in Figure 2.
  • Page 27 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS FOR OXX AND XXO DOORS FOLLOW STEPS 34 AND 35. 34. Install the longest trim cap pieces (Part #21) into the exterior and center jamb tracks (Part #15) on the operable side as shown in Figure 1 then install the other two trim caps that are the same length into the interior and center jamb tracks shown in Figure 2.
  • Page 28 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS PULL HANDLE INSTALLATION Install the pull handle (Part #28a, 28b, or 28c) by inserting the exterior and interior handle into the pre-drilled holes. Secure handle by installing the screws included with the handle kit on the interior side as shown in Figure 1. Keyed Pull Handle Part #28a FIGURE 1 Panel Collector Installation (option)
  • Page 29 SERIES 8100 I MULTI SLIDE DOOR SYSTEM CORNER DOOR I INSTALLATION INSTRUCTIONS Screws Part #6 Panel Collector Part #25 APPENDIX A: TRACK END CAP REMOVAL AND INSTALLATION (FOR STAGGERED TRACK DOORS ONLY) For staggered track doors only, assemblies come with sill and head track end caps attached (Part #26, #27). These are designed for aesthetic purposes to cover the exposed head and sill track faces in the location where the staggered tracks terminate.