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VENCO VC416 Owner's Manual

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Summary of Contents for VENCO VC416

  • Page 2 REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 SCISSORS 416698 REPLACEMENT PARTS LIST, VC416 / 516 SCISSORS 520939 REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 UNIVERSAL SUBFRAME 520940 REPLACEMENT PARTS LIST, VC416 / 516 UNIVERSAL SUBFRAME 416851 REPLACEMENT PARTS ILLUSTRATION, VC516 w/ OPTIONAL LINK PROP...
  • Page 3 MANUFACTURING, INC. CINCINNATI, OHIO 516911...
  • Page 4 MOUNTING HEIGHT REQ'D: 5-3/4", LONG BEAMS 5" * VENCO hoists are designed for and intended to be used on stationary trucks dumping on firm and level ground. Spreading applications and/or shock unloading are strictly prohibited and will void this warranty.
  • Page 5 MOUNTING HEIGHT REQ'D: 5-3/4", LONG BEAMS 5" * VENCO hoists are designed for and intended to be used on stationary trucks dumping on firm and level ground. Spreading applications and/or shock unloading are strictly prohibited and will void this warranty.
  • Page 8 MANUFACTURING, INC. CINCINNATI, OHIO 516912...
  • Page 9 VC520 W/ SUBFRAME - 520602 VC620 NON SUBFRAME - 620103 VC620 W/ SUBFRAME - 620104 VC628 - 628020 VC5520 - 552010 VC6620 - 662052 VC6628 - 662851 4. USE PUMP WHICH MEETS VENCO SPECIFICATION SEE PAGE: 416763. TITLE DATE SECTION CAUTION NOTE 1-22-08A MANUFACTURING, INC.
  • Page 10 !! IMPORTANT WARNING !! * ALL VENCO CONVERSION HOISTS → VC416 THRU VC6628 * When installing the hoist, be sure to keep the hoist on a horizontal plane - LEVEL - with the truck frame. VC628 VC416 / VC516 Level...
  • Page 13 BODY PROP OPERATION GUIDE - GENERAL INFORMATION D. Body prop(s): Federal Regualtion 1926.601, Paragraph10, requires the use of a body prop. Accordingly, all Venco hoist units will have included as a standard item a body prop (safety strut). See Paragraphs D.1. & D.2. below.
  • Page 14 BODY PROP OPERATION GUIDE - ILLUSTRATIONS & INSTRUCTIONS VC416 / VC516 / VC520 (STANDARD) INDEXING BODY PROP D A N G E R FAILURE TO OPERATE SAFELY WILL RESULT IN SERIOUS INJURY OR DEATH! VEHICLE MUST BE ON LEVEL GROUND.
  • Page 15 MANUFACTURING, INC. CINCINNATI, OHIO 516913...
  • Page 17 HOIST MOUNTING INST. - VC416/516 NON SUB-FRAME Refer to drawings 416266, 516203 (as applicable per hoist model). C A U T I O N If the distance between the center of the rear axle and the rear hinge assembly exceed 38", additional reinforcement of the truck frame is necessary Mark the location for the rear hinge.
  • Page 18 Position and secure the filler strips (wood or steel) to the truck frame (see fig. 3) The VC416/516 hoist requires at least 5-3/4" clearance above the truck frame. Figure 3 Mounting Angle/Lower Pivot Assembly...
  • Page 21 HOIST MOUNTING INST. - VC416-620 UNIVERSAL S/F Refer to drawing 416266 (VC416), 516203 (VC516), 520602 (VC520), or 620104 (VC620) (preceding pages). Position hoist into the front half of the sub-frame by inserting the two lower pivot angles into the lower pivot tube on the scissors, and then positioning that assembly inside front half of sub-frame.
  • Page 23 HOIST MOUNTING INSTRUCTIONS (Continued) I. Position and secure the filler strips (liner or sleeper) to the truck frame. The VC 520 with subframe requires a minimum of 9-1/2" clearance above the truck frame. The VC 520 (non-subframe) requires a minimum of 7-1/2" clearance above the truck frame. Note: If the hoist needs to be mounted higher due to interference between the hoist knuckle and the truck frame, additional clearance above the truck frame will be required.
  • Page 25 1. Thread .750-16 UNF jam nut entire length of threaded hub and onto cable. 2. Place flange on sleeve and turn flange/sleeve assembly entire length of threaded hub and onto cable. 3. Thread .250-28 UNF jam nut onto threaded rod unitl it bottoms. 4.
  • Page 28 Attach positive lead (#4 gauge) from positive terminal of battery to other large post on motor solenoid. See Dwgs. 416306 and 416307. 3. Fill pump with commercial grade ATF-DEXRON III OIL 1/2" from the top of the reservoir. DATE SECTION TITLE INST INSTRUCTIONS 3-1-12C H200 MANUFACTURING, INC. SUPERCEDES 416298 VC416/516 10-13-04B...
  • Page 31 90° st. elbow to the rod end cylinder port, then attach the hose to the elbow. Connect the other end of the 7' hose to the elbow fitting on the return port of the power unit. INST INSTRUCTIONS 3-10-04A H200 MANUFACTURING, INC. 416299 VC416/516 7-15-98...
  • Page 34 Deviation from the suggested installation method may result in damage to the hoist. TITLE DATE SECTION MOUNTING INSTRCTNS H200 03-26-14C ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 416747 VC416/516 02-24-05A...
  • Page 35 LOWER ARM ANGLE NOTE: THE SPACER AND REINFORCEMENT PLATE SHOULD BE THE SAME LENGTH AS THE LIFTING ARM. SEE 'L' DIMENSION BELOW. TITLE DATE SECTION INSTLL. INSTRUCTIONS H200 08-20-14E ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 520093 VC416-6628, TRLR313-6628 01-14-13D...
  • Page 36 MANUFACTURING, INC. CINCINNATI, OHIO 516914...
  • Page 38 SECTION TITLE DATE INST INSTRUCTIONS 7-15-98 H200 MANUFACTURING, INC. SUPERCEDES 416301 VC 416/516...
  • Page 39 SECTION TITLE DATE INST INSTRUCTIONS 7-15-98 H200 MANUFACTURING, INC. SUPERCEDES 416302 VC 416/516...
  • Page 40 SECTION TITLE DATE INST INSTRUCTIONS 7-15-98 H200 MANUFACTURING, INC. SUPERCEDES 416304 VC 416/516...
  • Page 42 MANUFACTURING, INC. CINCINNATI, OHIO 516915...
  • Page 44 ITEM PART NUMBER QTY. DESCRIPTION 516402-2 VC516 SCISSORS ASSEMBLY, LESS HYDRAULIC CYLINDER 416402-2 VC416 SCISSORS ASSEMBLY, LESS HYDRAULIC CYLINDER 520930 LOWER PIVOT ASSY., LEFT & RIGHT, UNIVERSAL SUBFRAME 520923 UPPER PIVOT ASSY. , LEFT & RIGHT, UNIVERSAL SUBFRAME 416900 CYLINDER, VC416 HOIST...
  • Page 48 LINKAGE ROD ASSY., 15" LONG 520633-3 LINKAGE ROD ASSY., 55 1/4" LONG REPLACEMENT PARTS DWG REF 416851 TITLE DATE SECTION RPLCMENT PARTS LIST H400 03-26-14B ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 416699 VC516 - OPT. LNKG PROP 10-14-10A...
  • Page 52 3-Year Limited Warranty Policy This limited policy warrants new products of Venco to be free from defects in material and workmanship for a period of three (3) years from date of original installation. OEM products or accessories purchased by Venco as part of or offered with our product will carry the OEM manufacturer’s respective warranty.

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