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Jackson Delta 5 Installation/Operation & Technical Manual

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CHEMICAL SANITIZING DISHMACHINE
INSTALLATION/OPERATION & TECHNICAL
MANUAL
FOR JACKSON MODELS:
Delta 5
Delta 5 D
Jackson WWS, INC.
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY. 40906
PHONE (606) 523-9795
March 8, 2013
FAX (606) 523-9196
P/N 7610-003-37-08 (Revision D)
www.jacksonwws.com

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  • Page 1 CHEMICAL SANITIZING DISHMACHINE INSTALLATION/OPERATION & TECHNICAL MANUAL FOR JACKSON MODELS: Delta 5 Delta 5 D Jackson WWS, INC. P.O. BOX 1060 HWY. 25E BARBOURVILLE, KY. 40906 PHONE (606) 523-9795 March 8, 2013 FAX (606) 523-9196 P/N 7610-003-37-08 (Revision D) www.jacksonwws.com...
  • Page 2 The warranty registration card supplied with the machine must be returned to Jackson WWS within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory, which ever occurs first.
  • Page 3 STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P . APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE...
  • Page 4 REVISION/ REVISION MADE APPLICABLE DETAILS PAGE DATE 05-25-2007 Release to production. 10-04-2007 7934 Changed cover on power junction box. 05-20-2009 QOF 339 Updated programming page diagram. 04-26-2012 QOF 386 Updated location of door switch on schematic. 04-27-2012 QOF 386 Added EnergyStar logo. 03-08-13 QOF NDB-219 Updated company logo...
  • Page 5 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Delta 5 Delta 5 - Low temperature, chemically sanitizing, with a booster tank. Detergent, rinse aid & sanitizer chemical feeder pumps Delta 5 D - Dual door. Low temperature, chemically sanitizing, with a booster tank. detergent, rinse aid &...

  • Page 6: Table Of Contents

    Switch Panel Assembly Tub Assembly Frame & Motor Assembly Pump and Motor Assembly Booster Tank Assembly Incoming Plumbing Assembly Door Components Front Panel Assembly ELECTRICAL SCHEMATICS Delta 5 (115 Volt, 60 Hz, Single Phase) VII. JACKSON MAINTENANCE & REPAIR CENTERS...

  • Page 7: Specification Information

    SECTION 1: SPECIFICATION INFORMATION...

  • Page 8: Specifications

    NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice. Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 9: Dimensions

    (991 mm) 21 1/4 (540 mm) 12 1/4 7 3/4 (311 mm) (197 mm) 3 (76 mm) (432 mm) 6 (152 mm) 6 3/4 (171 mm) 21 1/4 (540 mm) Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 10: Installation/Operation Instructions

    SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS...

  • Page 11: Installation Instructions

    PLUMBING CHECK: Slowly turn on the water supply to the machine after connecting the incoming fill line and drain line. Check for leaks and repair as required. Leaks must be repaired prior to placing the machine in operation. Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 12: Electrical Installation Instructions

    NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice. Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 13: Operation Instructions

    B. Adjust fill time as per instructions on [aseio of this section. C.Open and close the door to run a cycle, then check the water level. Adjust as necessary then close the control box cover. Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 14 A. At the end of mealtime, move the “ON/OFF” switch to the “OFF” position. B. Open doors and manually remove drain stopper to drain the unit. C. Remove and clean upper and lower wash arms. D. Remove and clean the sump strainer. Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 15: Chemical Dispensing Equipment

    TO PREPARE CHEMICAL FEEDER PUMPS FOR OPERATION The Delta 5 dismachines are supplied with detergent, rinse additive and sanitizer dispensing chemical feeder pumps. Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container.
  • Page 16 The wash and drain settings are not adjustable. All time adjustments are in seconds. Refer to the chart below for the adjustable outputs. Timer Programming Board Time in Seconds Rinse Aid Fill Sanitizer Detergent Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 17: Detergent Control

    Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

  • Page 18: Preventative Maintenance

    SECTION 3: PREVENTATIVE MAINTENANCE...
  • Page 19 The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
  • Page 20 SECTION 4: TROUBLESHOOTING...

  • Page 21: Troubleshooting Section

    3. Defective thermostat. Adjust thermostat. Replace thermostat. 4. Rinse heater defective. Replace heater element. 5. Defective heater contactor R2. Replace. 6. Incoming inlet water temperature below required minmum. 7. Defective heater delay relay (R4). Replace Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 22 4. Incoming rinse water does not meet minimum criteria indicated on machine data plate. Adjust as required. Problem: No indication of pressure. 1. Water turned off. Turn water on. 2. Pressure gauge defective. Replace pressure gauge. Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 23: Parts Section

    SECTION 5: PARTS SECTION...

  • Page 24: Chemical Feeder Pump Assembly

    Tube, Small 7/32” (Use with the black roller.) Mfg. No.: 05700-011-65-21 1/4” Sight Tube Ecolab No.: 92001017 Mfg. No.: N/A 3/8” Sight Tube Ecolab No.: 96569496 Mfg. No.: 05700-111-35-33 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 25: Solenoid Valve Repair Parts

    Arrestor, 1/2" NPT 06401-003-07-43 06685-100-05-00 Complete 220 Volt Solenoid Valve Assembly, 1/2” 04810-100-09-18 Coil & Housing only, 1/2” 06401-003-07-44 Close Nipple, 1/2” Tee, 1/2” x 1/2” x 1/2” 04730-207-15-00 04730-211-27-00 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 26: Control Box Assembly

    SECTION 5: PARTS SECTION CONTROL BOX ASSEMBLY 9, 10 Normal/Delime Rinse Aid/Detergent Sanitizer 11, 27 11, 27 12, 13, 28 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 27 SECTION 5: PARTS SECTION CONTROL BOX ASSEMBLY 16, 27 17, 28 18, 27 17, 28 24, 27 25, 26, 27 22, 23 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 28 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00 Locknut, 6-32 S/S Hex with Nylon Insert 05310-373-03-00 Harness, Wash Pump 05700-003-35-34 Harness, Drain Solenoid 05700-003-35-36 Harness, Peri-pump 05700-003-35-35 Conduit, 1/2” x 14” 05700-003-35-49 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 29: Peripump Box Assembly

    Tubing, 1/4’’ OD x 60” Long, Red 05700-011-63-18 Terminal Board (Not Shown) 05940-001-97-91 Tubing,1/4 OD x 120 Long Blue 05700-011-37-17 Tubing,1/4 OD x 120 Long Write 05700-011-37-13 Tubing,1/4 OD x 120 Long Red 05700-011-37-15 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 30: Electrical Connection Box Assembly

    Decal, Power Connection 96028402 09905-011-47-64 Decal, Warning to Disconnect Power 96039821 09905-100-75-93 Screw, 10-32 x 1/2’’ Long, Phillips Trusshead 05305-011-39-36 Decal, Copper Conductors Only 96021365 09905-011-47-35 Cover, Solenoid Box 96634672 05700-003-46-72 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 31: Frame Assembly

    Keeper, Door Panel Latch 05700-003-09-31 Locknut, 1/4”-20 S/S Hex with Nylon Insert 05310-374-01-00 Nut, Hex 1/4”-20 05310-274-01-00 Booster Mounting Plate Weldment 05700-002-51-93 Bracket, Temperature Gauge 05700-003-14-53 Bolt, 1/4”-20 x 1/2” Long 05305-274-02-00 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 32: Hood Assembly

    05930-002-36-80 Bracket, Limit Switch 05700-021-71-18 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Clamp, Pipe 5/8” 05700-000-35-06 Rack Rail Weldment 05700-002-45-67 Washer, 1/4”-20 I.D. 05311-174-01-00 Gasket, Side Panel (5.3 Feet) 05700-003-35-51 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 33: Switch Panel Assembly

    Fitting (Double Door Only) 05975-011-49-03 switch (Double Door Only) 05930-002-36-80 bracket (Double Door Only) 05700-021-71-18 Terminal Board 05940-001-97-91 ALL NUMBERS THAT ARE IN PARENTHISES ARE FOR THE DOUBLE DOOR Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 34: Tub Assembly

    SECTION 5: PARTS SECTION TUB ASSEMBLY Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 35 05700-003-35-88 Drain Solenoid, 115V 04810-200-11-00 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Decal, Warning 09905-100-75-93 Solenoid Box Cover 05700-003-30-25 ALL NUMBERS THAT ARE IN PARENTHISES ARE FOR THE DOUBLE DOOR Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 36: Frame & Motor Assembly

    SECTION 5: PARTS SECTION FRAME AND MOTOR ASSEMBLY See Motor Assembly Page See Plumbing Assembly Page See Booster Assembly Page See Frame Assembly Page Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 37 Locknut, 1/4”-20 S/S Hex with Nylon Insert 05310-374-01-00 Washer, 1/4”-20 S/S 05311-174-01-00 Hose Clamp, 13/16 TO 1 1/2” 04730-719-06-09 Hose Clamp, 1 1/16” to 2 1/4” 04730-719-18-00 Close Nipple, 1/2” Brass 04730-207-15-00 Gauge, Thermometer 06685-111-68-48 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 38 Mfg. No.: 05305-002-81-88 Motor Mounting Bracket Mfg. No.: 05700-002-55-52 Lockwasher, 3/8” Mfg. No.: 05311-276-01-00 Nut, Hex 3/8”-16 S/S Mfg. No.: 05310-276-01-00 Bolt, 3/8” x 3/4” Long Hex Head Mfg. No.: 05306-011-71-60 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 39: Booster Tank Assembly

    Locknut, 6-32 S/S Hex w/ Nylon Insert 05310-373-03-00 Booster Tank Cover 05700-002-39-07 Decal, Warning, Disconnect Power 09905-100-75-93 Screw, 10-32 x 3/8” 05305-173-12-00 Fitting, 1/2” NPT x 90 Deg. Elbow 05975-003-35-32 Nut, 1/2” NPT Nylon 05975-003-35-33 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 40: Incoming Plumbing Assembly

    ITEM DESCRIPTION Mfg. No. Incoming Plumbing Assy. 05700-003-38-08 Y-Strainer 04730-217-01-10 Nipple, Close, 1/2’’ NPT, Brass 04730-207-15-00 Valve, Solenoid, 1/2’’ NPT, 115V 04810-100-12-18 Plumbing, incoming Union 05700-003-39-37 Fitting, Liquidtiht 05975-011-49-03 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 41 2 (2) Nut, Hex 1/4”-20 S/S 05310-274-01-00 2 (2) Bolt, 1/4”-20 Eye, S/S 05306-002-55-59 2 (2) Spring, Door 05340-011-44-58 ALL NUMBERS THAT ARE IN PARENTHISES ARE FOR THE DOUBLE DOOR Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 42: Front Panel Assembly

    (Double Door Only) Back Panel Weldment 1 per machine 05700-003-24-42 ITEM DESCRIPTION Mfg. No. Complete Panel Assembly 05700-003-09-53 Panel Weldment 05700-003-09-54 Handle 05340-001-96-30 Back panel weldment 05700-002-24-42 Panel clips 05700-033-22-95 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 43: Electrical Schematics

    SECTION 6: ELECTRICAL SCHEMATICS...
  • Page 44 SECTION 6: ELECTRICAL SCHEMATICS DELTA 5 115V, 50/60 HERTZ, SINGLE PHASE Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

  • Page 45: Jackson Maintenance & Repair Centers

    SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS...
  • Page 46 GCS SERVICE,INC. pndappl@aol.com FOOD SERVICE EQMT. 3717 CHERRY ROAD 2101 PARKWAY SOUTH MEMPHIS, TN 38118 BROOMALL, PA 19008 (901) 366-4587 (610) 356-6900 800-262-9155 FAX: (610) 356-2038 FAX: (901) 366-4588 dancerule@aol.com Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 47 4283 PRODUCE ROAD (410) 467-8080 BENSONVILLE, IL 60106 LOUISVILLE, KY 40218 800-879-4994 (630) 595-3300 (502) 964-7007 FAX: (410) 467-4191 (800) 880-3604 800-637-6350 baltparts@emrco.com FAX: (630)595-0006 FAX: (502) 964-7202 cwalker@certifiedsc.com droenigk@certifiedsc.com Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 48 LAS VEGAS, NV SERVICE CORP. (617) 389-1996 FAX 800-229-6477 (702) 450-3495 1336 MAIN STREET FAX: (816) 920-7387 800-500-9060 BUFFALO, NY 14209 FAX: (702) 450-3491 (716) 884-7425 800-722-1252 FAX: (716) 884-0410 ais@worldnet.att.net Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 49 306 AIRPORT DRIVE RALEIGH, NC 27604 (701) 235-4161 FAX: (405) 236-5592 BOX 10 (919) 834-3476 (800) 279-9987 SMOKETOWN, PA 17576 FAX:(919) 834-3477 (701) 235-0539 FAX (717) 392-5590 (717) 392-5735 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 50 GCS SERVICE INC. (920) 496-9993 DALLAS, TX GCS SERVICE INC. 800-236-0871 (972) 484-2954 RICHMOND, VA FAX: (920) 496-9927 800-442-5026 (804) 672-1700 ascfox@execpc.com FAX: (972) 484-2531 800-899-5949 FAX: (804) 672-2888 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...
  • Page 51 (212) 627-1759 (212) 924-6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA, ONTARIO L4W (905) 206-8380 SALES (905) 624-1419 FAX: (905) 624-1851 SERVICE 800-427-6668 FAX: 800-361-7745 March 13, 2007 Delta 5 Installation & Operation Manual 7610-003-37-08 Issued: 05-25-2007 Revised: 03-08-2013...

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