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Summary of Contents for Habasit Rossi IFIT Series
- Page 1 Series Operating instructions UT.D 208-2021.12-EN...
- Page 2 UT.D 208-2021.12-EN...
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Page 3: Table Of Contents
Contents General safety information Recycling Safety 1.2.1 Residual risks Application conditions and use limits How supplied and product designation Receipt Name plate Lubrication Painting Protections and packing Designation Lifting, handling and storing Lifting and handling Storage Installation of gear reducer General Tightening torques for fastening bolts (feet, fl... - Page 4 Contents Motor assembly and disassembly General Procedures for assembling the cylindrical pinion keyed onto motor shaft Assembling the IEC and NEMA motor to adapter Commissioning General Running-in Maintenance General Oil change Seal ring Bearings Metal fi ller plug with fi lter and valve Sound levels L and L Spare part tables...
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Page 5: General Safety Information
General safety information This document provides information about handling, installation and maintenance of helical and bevel helical gear reducers and gearmotors (iFIT series). All the people handling with these activities must carefully read all the following instructions and apply them rigorously. Information and data contained in this document correspond to the technical level reached at the moment the catalog is printed. - Page 6 General safety information Safety during installation An incorrect installation, an improper use, the removing or disconnection of protection devices, the lack of inspections and maintenance, improper connections may cause severe personal injury or property damage. Therefore the component must be moved, installed, commissioned, handled, controlled, serviced and repaired exclusively by responsible qualifi...
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Page 7: Residual Risks
General safety information Residual risks The products supplied by Rossi S.p.A. have been designed and manufactured according to the essential health and safety requirements provided for by Machine Directive 2006/42/EC - Annex I. The following table lists the residual risks that the user is required to handle in accordance with the instructions contained in this document and in those, if any, enclosed with the shipment. -
Page 8: Application Conditions And Use Limits
Application conditions and use limits Gear reducers are designed for industrial applications according to catalog data, ambient temperature 0 ÷ +40 °C (with peaks at -10 °C and +50 °C), maximum altitude 1 000 m. Not allowed running conditions: application in aggressive environments having explosion danger, etc. Ambient conditions must comply with specifi... -
Page 9: Lubrication
How supplied and product designation Lubrication Unless otherwise stated, the gear reducers are supplied complete with synthetic oil for long-life lubrication. For V6 mounting position, the upper bearing and metal shield are lubricated with grease. In detail, see page 19. Painting Standard paint unless otherwise indicated. -
Page 10: Designation
How supplied and product designation Designation Gearmotor designation B16D 34.73 F416 AB16BI063 Mounting position Gear compact motor Frame size Train of Performance Low speed Transmission reducer Output Series gear Model gears gear reducer shaft design ratio mounting fl ange reducer position Motor adapter code gear reducer... - Page 11 How supplied and product designation Motor designation 230,400 B16D Motor mounting position Position Class Brake Voltage Frequency Series Motor size terminal Integrated poles supply supply energy block compact 230,400 B12B effi ciency effi ciency B30C Motor terminal block position (TB0) (TB0) Non-drive end (N) Drive end (D)
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Page 12: Lifting, Handling And Storing
Lifting, handling and storing Lifting and handling Make sure that the lifting equipment (e.g.: crane, hook, eye bolt, straps, etc.) are suitable for the weight and size of the gear reducer (consult Rossi technical catalog for dimensions and weight). For the lifting and transport of gear reducer (or gearmotor) use through holes or threads on the gear reducer housing feet as stated in the fi... -
Page 13: Storage
Lifting, handling and storing Storage Surroundings should be suffi ciently clean, dry (relative humidity < 50%), free from excessive vibrations (v ≤ 0,2 mm/s) not eff to damage the bearings (vibrations must be limited, although within a wider range, also during transport) and must have a temperature of 0 ÷... -
Page 14: Installation Of Gear Reducer
Installation of gear reducer General Before installing, check that: • the shafts and contact surfaces are not damaged; • gear reducer specifi cations are suitable for ambient conditions (temperature, atmosphere, etc.); • the structure on which the gear reducer is secured is fl at, levelled and suffi ciently dimensioned to ensure installation stability and absence of vibrations, (vibration speed v ≤... -
Page 15: Tightening Torques For Fastening Bolts (Feet, Fl Ange, Accessories) And For Plugs
Installation of gear reducer Attention! During the running the gear reducers could have hot surfaces; Always wait that the gear reducer or the gearmotor to cool before carrying out any operations. Further technical documentation can be downloaded from our website www.rossi.com. Fitting of components to shaft ends It is recommended that the bore of parts keyed to low speed shaft ends is machined to K7 tolerance (H7 when load is uniform and light). -
Page 16: Flange Mounting
Installation of gear reducer Flange mounting If through-holes ( flange B5) are used for fastening, carefully select the length of the fastening screws, which must be long enough to ensure a sufficiently extended clamping section to ensure correct fastening of the gearbox to the machine. Before tightening the bolt be sure that the eventual centering of fl... -
Page 17: Fitting Of Components To Shaft Ends
Installation of gear reducer Fitting of components to shaft ends Machine shaft Gear reducer shaft end Table 5.5.1 Shafts in metres Shaft end b x h x l Ø D Ø d h9 h11 H9 hub shaft N9 shaft 18.4 8 x 7 x 40 28.3 18.4... - Page 18 Installation of gear reducer Incorrect Correct Generally, it is recommended to machine the hole of parts keyed onto shaft end, tolerance H7. For low speed shaft ends, provided that load is not uniform and light, tolerance must be K7. Before mounting, thoroughly clean mating surfaces with proper antirust products, and lubricate against seizure and fretting corrosion.
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Page 19: Lubrication
Lubrication General The gear pairs and the bearings are oil bathed, splashed or lubricated «for life» with grease (with or without NILOS ring). Unless otherwise stated, gearmotors are supplied FILLED WITH POLYGLYCOL BASIS SYNTHETIC OIL (KLÜBER Klübersynth GH 6-220, MOBIL Glygoyle 220, SHELL Omala S4 WE 220), providing lubrication – assuming pollution-free surroundings – “for life”. -
Page 20: Lubrication Table
Lubrication Lubricant table Using synthetic oil is always recommended, especially if you want to increase the lubrication interval, ambient temperature range and/or reduce the oil temperature. Important: Inappropriate lubricants can cause damage to the gear reducer. Viscosity and type of lubricating oil used for fi lling are indicated on the gear reducer name plate. Rossi S.p.A. - Page 21 Lubrication Oil change interval An overall guide to oil-change interval is given in the table, and assumes pollution-free surroundings. When heavy overloads are present, halve the values. Oil-change interval [h] Oil temperature [C °] Mineral Oil Synthetic oil ≤ 65 8000 25000 65 ÷...
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Page 22: Oil Level (Quantity)
Lubrication Oil (quantity) levels Important! Check the mounting position, taking into account that if the gear reducer is installed in a mounting position other than that indicated on the name plate, this may require topping up through the hole provided, the quantity of lubricant corresponding to size x and indicated in the following tables. -
Page 23: Mounting Positions And Plug Position
Lubrication Foot mounted gearmotors iC 272 / 273 PE ... iC 972 / 973 PE Mounting positions and plug position Cable access (TB0) Cable access (TB1) (TB0) s ato livello (TB0) scarico iC 27... : breather plugs not present for B3, B8, B6, B7 iC 27... - Page 24 Lubrication Flange mounted gearmotors iC 272 / 273 FE ... iC 972 / 973 FE Cable access (TB0) Cable access (TB0) s ato livello (TB0) scarico iC 27... : breather plugs not present for B3, B8, B6, B7 iC 27... : oil level and drain plugs not present iC 47..., iC 57...
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Page 25: Motor Assembly And Disassembly
Motor assembly and disassembly General For assembly or replacement, simply follow the rules outlined below: • make sure that the couplings of the motor, IEC or NEMA standard on Adapter,are machined baased on a precise class (IEC 60072-1); • thoroughly clean the coupling surfaces; •... -
Page 26: Assembling The Iec And Nema Motor To Adapter
Motor assembly and disassembly Assembling the motor (IEC or NEMA) on adapter Check the mating dimensions – for standards IEC 72-1 be sure that the mating surfaces are machined under accuracy rating (IEC 60072-1, UNEL 13501-69; DIN 42955) – for NEMA standards please refer to NEMA C-FACE chart; Proceed as follows to assemble the motor on the adapter: •... -
Page 27: Commissioning
Motor assembly and disassembly Table 7.4.2 Maximum bending torque M related to IEC and NEMA motor adapter bmax Size Size Maximum bending torque M [N m] Maximum bending torque M [N m] bmax bmax motor motor NEMA iC 27, iC 37 iC 47 ... iC 67 iC 77 iC 87 iC 97 iC 27, iC 37 iC 47 ... -
Page 28: Maintenance
Maintenance General At machine rest, verify at regular intervals (more or less frequently according to environment and use): • all external surfaces are clean and air passages to the gear reducer or gearmotor are free, in order that cooling remains fully eff... -
Page 29: Seal Ring
Maintenance Seal ring It is always recommended that the seal rings are replaced with new ones when they are removed or during periodic checks of gear reducer; in this case, the new ring should be generously greased and positioned so that the seal line does not work on the same point of sliding contact as the previous ring. -
Page 30: Spare Part Tables
Maintenance Spare part tables Gear reducer structure base R272...R972 Pos. Description Pos. Description Wheel Shim Pinion Shim Wheel Output shaft Roller bearing Wheel Flexible ring Seal ring Cover Ball bearing Housing Flexible ring Spacer Name plate Ball bearing Rivet Shim Filler plug Shim Drain plug... - Page 31 Maintenance Gear reducer structure base R273...R973 Pos. Description Pos. Description Wheel Wheel Roller bearing Pinion Spacer Wheel Ball bearing Pinion Wheel Roller bearing Output shaft Spacer Ball bearing Seal ring Flexible ring Shim Ball bearing Flexible ring Flexible ring Spacer Ball bearing Cover Shim...
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Page 32: Gear Reducer Troubles: Causes And Corrective Actions 10
Gear reducer troubles: causes and corrective actions 10 Trouble Possible causes Corrective actions Excessive temperature Inadequate lubrication: Check: of oil – excessive of insuffi cient oil quantity – oil level (gear reducer at rest) or quantity – unsuitable lubricant (diff erent type, too –... -
Page 33: Index Of Revisions
Index of revisions UT.D 208-2021.12-EN... - Page 34 UT.D 208-2021.12-EN...
- Page 35 UT.D 208-2021.12-EN...
- Page 36 Rossi S.p.A. Via Emilia Ovest 915/A 41123 Modena - Italy Phone +39 059 33 02 88 info@rossi.com www.rossi.com © Rossi S.p.A. Rossi reserves the right to make any modifi cation whenever to this publication's contents. The information contained in this document only contains general descriptions and/or performance features which may not always specifi...
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