PPI STATIC SHAFT PULLEY Operation & Maintenance Manual

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These recommendations are a guideline for typical conveyor applications. They do not overrule bearing or greasing manufacturer's
recommendations.
PPI recommends a high-quality, #2 Lithium Complex based mineral oil grease with a viscosity of 200 to 250. Mobilgrease XHP222 is
suggested to be used on conveyor pulley applications, including the SSP. When used with an automatic greasing system, a #1 Lithium
Complex grease is recommended, such as Mobilgrease XHP221 This is compatible with the initial grease fill. For ambient temperatures from
-40°F to 0°F (-40°C to -18°C), it is recommended that a Lithium Complex based synthetic oil grease is used, such as Mobilith SHC220.
Suggested greasing intervals during initial use are as follows:
SUGGESTED GREASING INTERVALS
Conditions
Clean
Moderate
Dirty
Extremely Dirty
Turnover Pulleys
Daily to Weekly
Precision Pulley & Idler cannot be held responsible for performance of individual batches of grease. Changes in lubricant specifications, performance, and
lubricant guarantees are the responsibility of the lubricant manufacturer.
Warranties shall not apply to any product that has been subject to misuse, misapplication, neglect (including but not limited to improper maintenance and
storage), accident, improper installation, modification (including but not limited to use of unauthorized parts or attachments) adjustment, repair, or lubrication.
Misuse also includes, without implied limitation, deterioration in the product or part caused by chemical action, wear caused by the presence of abrasive
materials, and the improper lubrication. Identifiable items manufactured by others but installed in or affixed to our products are not warranted by us, but bear
only those warranties, express or implied, given by the manufacturer of that item, if any.
Responsibility for system design to ensure proper use and application of Precision Pulley & Idler products within their published specifications and ratings
rest solely with the customer. This includes without implied limitation analysis of loads created by vibrations within the entire system regardless of how
induced.
STATIC SHAFT PULLEY (SSP
SECTION 1 – GREASING RECOMMENDATIONS
up to 120°F
120° to 200°F
(up to 50°C)
(50° to 90° C)
2 to 6 months
1 to 2 months
Monthly
1 to 4 weeks
Weekly
1 to 7 days
Daily
Every Shift
Every Shift
Check the grease condition for excessive oiliness or dirt and adjust
greasing frequency accordingly. For conditions and/or temperatures
outside of this range, consult with a reputable lubricant supplier.
PPI grease fills conveyor pulley bearings 100% at the factory. This
reduces the possibility of condensation in the housing. This is the
preferred method for larger, slower speed bearings such as those
used on pulleys. Therefore, some grease may be purged out during
the first run of the pulley. This is considered normal. After 8 hours of
initial use, all bearings should be re-greased with fresh grease.
OPERATION & MAINTENANCE
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Summary of Contents for PPI STATIC SHAFT PULLEY

  • Page 1: Section 1 - Greasing Recommendations

    PPI recommends a high-quality, #2 Lithium Complex based mineral oil grease with a viscosity of 200 to 250. Mobilgrease XHP222 is suggested to be used on conveyor pulley applications, including the SSP. When used with an automatic greasing system, a #1 Lithium Complex grease is recommended, such as Mobilgrease XHP221 This is compatible with the initial grease fill.
  • Page 2: Section 2 - Greasing Procedure

    SECTION 2 – GREASING PROCEDURE The seal carrier has three holes in it. Two of these holes are setup for 1/4” SEAL CARRIER UNC bolts, to aid in removal of the seal carrier. These are directly across from each other. The other hole is threaded for 1/8”...
  • Page 3 1/2” flat washer, and a nut on each threaded rod. The second washer is required due to the oversize of the removal hole to make it easy to line up the rod with the seal threaded hole. Then working back and forth, tighten each nut, pulling evenly on the seal carrier. Slide it towards the mounting block until it is loose on the shaft.
  • Page 4 The old grease channel should be removed and the grease cleaned out and inspected for any damage to the shaft. The new grease channel should be pressed into the same position. There are two sizes of grease channels, one has a 3/8 x 3/8 cross section, while the other is 1/2 x 1/2.
  • Page 5: Appendix A - Ssp Seals

    Another method to reduce lead wire error is to connect the 2-wire rtd to a wheatstone bridge circuit. APPENDIX A – SSP SEALS V-RING CONTACT SEALS (with reference dimensions) Nominal Description Max. Dia. Min. Dia. SSP Size SSP Tac Size Weight (lbs) PPI Part # Contact Seal V-110A 4.528 4.134 29760 Contact Seal V-120A 4.921 4.528 29761 Contact Seal V-160A 6.496...
  • Page 6: Appendix B - Ssp Retainers

    SSP INTERIOR CONTACT SEAL (with reference dimensions) Nominal Description PPI # SSP Size Oil Seal 34454TA-H 4.50 3.44 510118 Oil Seal 110x130x12TC 5.12 4.33 510100 Oil Seal 120x145x12TC 5.71 4.72 510102 Oil Seal 130x160x12SC 6.30 5.12 510103 Oil Seal 145x180x12SC 7.09...
  • Page 7 APPENDIX C SSP SEAL LOCATION & BOLT TORQUE CHART Install seal carrier until the edge of the bevel is even Capscrew & Washer Shaft Diameter Shaft Diameter with the bearing housing face as shown below SIZE at Bearing at Ext. (Qty: Size) ft-lbs 2.953...

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