Related Manuals for Struers Cooli System 1
Summary of Contents for Struers Cooli System 1
- Page 1 Cooli System Instruction Manual Original Instructions Doc. no.: 15767025-02_A_en-us Date of release: 2022.12.01...
- Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS 2022.12.01. Cooli System...
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Page 3: Table Of Contents
Table of Contents 1 About this manual 2 Safety 2.1 Intended use 2.2 Device description 2.3 Cooli System safety precautions 2.3.1 Read carefully before use 2.4 Safety messages 2.5 Safety messages in this manual 3 Transport and storage 3.1 Transport 3.2 Long-term storage or shipping 4 Installation 4.1 Overview - the cooling unit 4.2 Unpack the machine... - Page 4 7.2 Daily 7.2.1 Filter bag 7.2.2 Filter tube 7.2.3 Magnetic filter 7.2.4 Static filter 7.3 Monthly 7.3.1 Changing the cooling fluid 7.4 Spare parts 7.5 Service and repair 7.6 Disposal 8 Troubleshooting 9 Technical data 9.1 Technical data 9.2 Control unit 9.3 Safety Circuit Categories/Performance Level 9.4 Noise and vibration levels 9.5 Safety Related Parts of the Control System (SRP/CS)
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Page 5: About This Manual
1 About this manual About this manual Instruction Manuals Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. Note Read the instruction manual carefully before use. Note If you wish to view specific information in detail, see the online version of this manual. -
Page 6: Device Description
The operator must read the safety precautions and Instruction Manual, as well as relevant sections of the manuals for any connected equipment and accessories. Only use original Struers consumables as this ensures maximum safety and prolongs the machine's lifetime. When working with cooling fluid always observe the safety regulations for handling, mixing, filling, emptying and disposing of the cooling fluid additive. -
Page 7: Safety Messages
15. The machine must be disconnected from the electrical power supply before any service. 16. Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. -
Page 8: Safety Messages In This Manual
This sign indicates that additional information and hints are available. Safety messages in this manual WARNING Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. CRUSHING HAZARD Take care of your fingers when handling the machine. -
Page 9: Transport And Storage
• Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • We recommend that you keep all original packaging and fittings for future use. Transport •... -
Page 10: Installation
4 Installation • Place the box in the tank. • Build a case around the machine. • To keep the machine dry, plastic-wrap the machine and place a bag of desiccant (silica gel) in the case. • Place a lid on the case. At the new location At the new location, make sure that the facilities required are in place. -
Page 11: Unpack The Machine
4 Installation 150 l tank Front view A Recirculation pump B Magnetic filter C Control unit D Filter tray E Tank F Water level gauge 150 l tank Rear view A Drain valve Unpack the machine Note We recommend that you keep all original packaging and fittings for future use. The equipment is delivered on a pallet and fastened with cable ties. The control unit is packed separately. -
Page 12: Cooling System Configurations
The tank is available in the following variants: 50 l tank 05766906 100 l tank 05766905 150 l tank (for Cooli System 1) 05766929 150 l tank (for Cooli System 2) 05766931 The pump is available in the following variants:... -
Page 13: Lift The Machine
4 Installation • XL filter bag 05766932 Option 2 • 150 l Tank: 05766931 • Large pump: 05766016, 05766023, 05766022, or 05766024 • Cooli-1 control unit: 05761116 Option 3 • 50 l Tank: 05766906 • Small pump: 05766116, 05766123, 05766216, 05766122, or 05766124 •... - Page 14 4 Installation Weight Cooling unit with 50 l tank: 32 kg/70.5 lbs Cooling unit 100 l tank: 44 kg/97 lbs Cooling unit with 150 l tank: 65 kg/143 lbs Lifting points and center of gravity 50 l tank Side view Front view Cooli System...
- Page 15 4 Installation 100 l tank Side view Front view 150 l tank Side view Front view Procedure To facilitate easy access for service technicians, allow sufficient space around the machine. Cooli System...
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Page 16: Power Supply
4 Installation Lift the tank from the pallet. Place the tank on the floor next to the machine you wish to connect it to. Position the straps under the machine, so that they are on the inner side of the rollers. A lifting bar is recommended to keep the two straps apart below the lifting point. -
Page 17: Connection To The Machine
4 Installation 4.6.2 Connection to the machine • Connect the electrical power cable to the machine (C14 IEC 320 connector). • Connect the cable to the electrical power supply. Note To keep water away from the connections (Protection Rating IP44), place the cable box around the cable connections. -
Page 18: The Filter Tube
5 Assembling the cooling unit 4.7.1 The filter tube Insert 5 to 10 cm of the filter tube through the quick-release clamp. Hint You can remove the end of the rigid connector pipe while you mount the filter tube. Use grease or soap to lubricate the sealing ring to make reinsertion easier. Mount the filter tube into the outlet hose or pipe approx. -
Page 19: The Tank
5 Assembling the cooling unit The tank 50 l tank A Control unit B Recirculation pump C Filter tray D Water level gauge E Magnetic filter 100 l tank A Control unit B Recirculation pump C Filter tray D Water level gauge E Magnetic filter 150 l tank A Control unit... -
Page 20: The Recirculation Pump
5 Assembling the cooling unit To mount the Cooli System control unit, place the bolts in the holes. Secure the bolts with the supplied nuts. Connecting the cables to the control unit Connect the cables to the respective sockets on the rear of the control unit. -
Page 21: Connection To The Machine
To prevent corrosion, Struers recommends using the Struers additive in the cooling fluid. For more information, see the additive container. Remember to top up with Struers additive each time you fill up the tank with water. For machines which mainly cut copper and copper alloys, use Corrozip-Cu. -
Page 22: Control Panel Functions
7 Maintenance and service Mixing cooling fluid additive with water Follow the instructions on the cooling additive container. If you need more information, see: www.struers.com Note Do not overfill the tank. Avoid spilling when you move the tank. Control panel functions... -
Page 23: General Cleaning
Replace the cooling fluid immediately if you notice that it is infected by algae or bacteria. Remember to add Struers additive. See the container for instructions on how to mix it with water. You can find information on how to maintain the cutting liquid on the Struers cutting liquid maintenance guide. -
Page 24: Filter Tube
7 Maintenance and service Remove the filter bag from the tank and turn it upside down over a waste container. Empty the debris into the container and clean the filter bag. Replace the filter bag. Note Dispose of swarf according to the current local safety regulations for handling and disposal of swarf and cooling fluid additive. -
Page 25: Monthly
If you have technical questions or when you order spare parts, state the serial number. The serial number is stated on the type plate of the unit. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com. -
Page 26: Service And Repair
After 1500 hours of operation time, the display will show a message reminding the user that a service check should be scheduled. Note Service must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). Contact Struers Service. -
Page 27: Troubleshooting
Corrosion of samples, cooling Insufficient additive for cooling Add cooling fluid additive in unit or equipment fluid the correct concentration to the cooling fluid. Check with a refractometer. Follow the instructions in the Maintenance section. Contact Struers Service. Cooli System... -
Page 28: Technical Data
9 Technical data Technical data Technical data Subject Specifications Safety standards See the Declaration of Conformity 50 l tank Height with pump 260 mm (10.2") and Cooli-1 Width 520 mm (20.7") (with extended 530 mm (21") handle) Depth 460 mm (18.1") Volume 50 l (13.2 gallons) Weight... -
Page 29: Control Unit
9 Technical data Electrical data Small pump 1 x 100- 1 x 100- 1 x 220- 1 x 220- 100 V/50 Hz 120 V/60 Hz 120 V/50/60 Hz 240 V/50 Hz 240 V/60 Hz Power 120 W 120 W 120 W 90 W 90 W consumption Current, 1.5 A 1.7 A 1.8 A 0.7 A 0.87 A... -
Page 30: Safety Circuit Categories/Performance Level
9 Technical data Subject Specifications Power supply Voltage 100-240V/50/60Hz Power inlet 1-phase (N+L1+PE) The 2-pin plug (European Schuko) or 3-pin plug (North American NEMA) is for use on single- phase electrical power connections. The electrical installation must comply with “Installation Category II”. Power consumption 710 W Power, idle... -
Page 31: Safety Related Parts Of The Control System (Srp/Cs)
SRP/CS (safety-related parts of a control system) are parts that have an influence on safe operation of the machine. Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). - Page 32 9 Technical data 15763050 A Cooli System...
- Page 33 9 Technical data 15763100 A Cooli System...
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Page 34: Legal And Regulatory Information
Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment. -
Page 35: Declaration Of Incorporation Of Partly Completed Machinery
Based on: 15767901 C Declaration of Incorporation of Partly Completed Machinery Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Cooli System Model Function Circulation of cooling water through a filter, magnetic or static or both Type Cat. - Page 36 Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻 訳 については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...
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