Related Manuals for Struers MoviPol-5
Summary of Contents for Struers MoviPol-5
- Page 1 MoviPol-5 Instruction Manual Original Instructions Doc. no.: 15967025_A_en Date of release: 2022.01.10...
- Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS 2022.01.27. MoviPol-5...
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Page 3: Table Of Contents
2.4 Symbols on the device 2.5 Working with electrolytes 2.5.1 Perchloric acid 3 Getting started 3.1 Device description 3.2 MoviPol-5 - overview 3.3 Accessories and consumables 4 Transport and storage 4.1 Transport 4.2 Air transport 4.3 Transport - the shoulder strap 4.4 Storage... - Page 4 7.2 User options 7.3 Process options 8 Troubleshooting 8.1 Troubleshooting - Mechanical problems 8.2 Troubleshooting - Polishing problems 9 Maintenance and service - MoviPol-5 9.1 Before each use 9.2 Battery pack 9.3 General cleaning 9.4 Daily 9.4.1 The pump system and polishing pistol holder 9.5 Weekly...
- Page 5 11 Manufacturer Declaration of Conformity MoviPol-5...
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Page 6: About This Manual
1 About this manual About this manual Instruction Manuals Struers equipment must only be used in connection with and as described in the instruction manual supplied with the equipment. Note Read the instruction manual carefully before use. Note If you wish to view specific information in detail, see the online version of this manual. -
Page 7: Movipol-5 Safety Precautions
Ignoring this information and mishandling of the equipment can lead to severe bodily injuries and material damage. Struers equipment must only be used in connection with and as described in the instruction manual supplied with the equipment. Accessories: Only use accessories specifically developed for use with this type of machine. -
Page 8: Safety Messages
13. If the equipment is subjected to misuse, incorrect installation, alteration, neglect, accident or incorrect repair, Struers will accept no responsibility for damage to the user or the equipment. 14. Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). -
Page 9: Safety Messages In This Manual
CAUTION Always request and read the Safety Data Sheet for each electrolyte before you start working with it. CAUTION Many electrolytes contain alcohol or other flammable solvents. Always follow all safety precautions when working with these types of electrolyte. MoviPol-5... - Page 10 CAUTION Limit the use or storage of perchloric acid to quantities less than 500 g per fume hood. CAUTION Struers equipment must only be used in connection with and as described in the instruction manual supplied with the equipment. CAUTION Always connect the battery charger to the battery pack before you connect the battery charger to the electrical power supply.
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Page 11: Symbols On The Device
CAUTION Always request and read the Safety Data Sheet for each electrolyte before you start working with it. CAUTION Many electrolytes contain alcohol or other flammable solvents. Always follow all safety precautions when working with these types of electrolyte. MoviPol-5... -
Page 12: Perchloric Acid
Always request and read the Safety Data Sheet for each electrolyte before you start working with it. If you are working with Struers electrolytes marked with the prefix A, you must mix a certain amount of perchloric acid into the electrolyte solution. - Page 13 • Avoid skin contact. Mixing perchloric acid into the electrolyte solution If you are working with Struers electrolytes marked with the prefix A, you must mix a certain amount of perchloric acid into the electrolyte solution. WARNING Always wear a full-face shield or splash goggles, rubber gloves and a laboratory coat or coveralls when you are working with perchloric acid.
- Page 14 60 ml perchloric acid 360 ml butoxyethanol Chemicals All chemicals are chemically pure, preferably analytical grade. Per cent is, where no other is stated, weight per cent. Butoxyethanol Ethylene glycol monobutyl ether, -(CH -O-CH Methanol 100% vol., CH Perchloric acid 60%, HClO MoviPol-5...
- Page 15 Before mixing, read the MSDS thoroughly for the specific components. The user must follow the instructions for proper work procedure according to the instruction manual supplied with the equipment. Note The product must be disposed of according to local regulations for dangerous goods. MoviPol-5...
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Page 16: Getting Started
The process is non-destructive and does not introduce deformation to the micro-structure of the workpiece. MoviPol-5 is portable. It is packed in a case, which is suitable for transport by one person. The equipment has a replaceable, rechargeable battery. Electrolytes are contained in an electrolyte cartridge, which is filled/emptied by the operator. -
Page 17: Movipol-5 - Overview
Maintenance and cleaning must be carried out as described in the instruction manual. The machine is designed only to be used with suitable consumables and accessories (e.g. electrolytes). MoviPol-5 - overview MoviPol-5 A Battery pack with connection for battery... -
Page 18: Accessories And Consumables
Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g. seals and tubes), where the damage can be directly related to the use of consumables not supplied by Struers. For information about the available range, see: •... -
Page 19: Transport And Storage
Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • Struers recommends that all original packaging and fittings are kept for future use. WARNING Always remove the battery before transport. •... -
Page 20: Transport - The Shoulder Strap
Replace any damaged parts. Storage Note Struers recommends that all original packaging and fittings are kept for future use. WARNING Always remove the battery before storage. • Remove any accessories. -
Page 21: Installation
5 Installation Installation WARNING Struers equipment must only be used in connection with and as described in the instruction manual supplied with the equipment. Unpacking Note Struers recommends that all original packaging and fittings are kept for future use. Cut the packing tape on the top of the box. -
Page 22: Power Supply
Always connect the battery charger to the battery pack before you connect the battery charger to the electrical power supply. CAUTION Make sure that the actual electrical power supply voltage corresponds to the voltage stated on the type plate of the battery pack. Incorrect voltage can damage the electrical circuit. MoviPol-5... -
Page 23: Inserting The Battery Pack
Make sure that the battery pack is fully charged prior to use. Note The battery pack does not need to be inserted during charging. When the battery pack is inserted in the machine, the equipment can be connected directly to the electrical power supply through the battery charger. MoviPol-5... -
Page 24: Charging The Battery
Recharge the battery pack immediately after use. Battery status The battery status indicator is shown in the top right corner of the screen. You can check the charge level of the battery pack: When the main menu is shown, press the Escape button. MoviPol-5... -
Page 25: Connecting The Anode
You can connect an external etching kit (option) for etching with electrolytes without using the polishing pistol and the electrolyte cartridge. Place the connector of the external etching anode wire in the socket marked Anode. Noise For information on the sound pressure level value, see this section: Noise and vibration levels ►50 MoviPol-5... -
Page 26: Operating The Device
Start • Starts the process. • To switch on the machine, press this button for more than 3 seconds. Stop • Stops the process. • To switch off the machine, press this button for more than 5 seconds. MoviPol-5... -
Page 27: Preparing The Device For Operation
You will be prompted to change the electrolyte. Press Enter to confirm that you wish to change the electrolyte. Display Note The screens shown in this manual may differ from the actual screens in the software. The display is the user-interface to the software. MoviPol-5... -
Page 28: Main Menu
Methods There are 5 predefined Struers methods in the database. You can select one of the Struers methods, create a new method or change a Struers method to create a new method. The Struers methods are locked. Changes must be saved under a different name. -
Page 29: Changing Settings And Text
Scroll up or down, as needed, in the list of values. Select the new value. If needed, cancel the new setting. Changing text values Select the screen where you wish to change a text value. Scroll to the setting you wish to change. MoviPol-5... -
Page 30: Working With Electrolytes
Enter the desired text. Save the method. Working with electrolytes When you are working with electrolytes, make sure that you observe all necessary safety precautions. WARNING Danger of chemical burns. Follow all safety requirements for handling, mixing, emptying and disposing of electrolytes. MoviPol-5... -
Page 31: Filling The Electrolyte Cartridge
Working with perchloric acid Perchloric acid ►12. Availability Struers electrolytes are not marketed in the USA. If needed, the chemical compounds for the electrolyte must be purchased independently. Contact your Struers representative for further information. After use Do not let the electrolyte dry or crystallize inside the machine or on the polished material. -
Page 32: Inserting The Electrolyte Cartridge
CAUTION The machine is designed to be used with electrolytes recommended by Struers. Electrolytes that are not recommended by Struers can be dangerous to the operator or harm the machine. CAUTION Funnel, gloves, ventilation as well as all other prescribed equipment must be used during filling/emptying of electrolytes. - Page 33 The operator must be fully instructed in how to handle and use electrolytes with this machine. CAUTION The machine is designed to be used with electrolytes recommended by Struers. Electrolytes that are not recommended by Struers can be dangerous to the operator or harm the machine.
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Page 34: The Electrolyte Usage Counter
CAUTION The machine is designed to be used with electrolytes recommended by Struers. Electrolytes that are not recommended by Struers can be dangerous to the operator or harm the machine. If you are prompted to change the electrolyte If a method requires an electrolyte other than the one currently being used, you will be prompted to replace the electrolyte cartridge. -
Page 35: Methods
Methods You can work with the following types of methods: • Struers methods These methods are predefined. You cannot change the settings. If needed, copy a method, change the settings, and save the method under a new name. •... - Page 36 6 Operating the device Struers methods Aluminum Electrolyte Voltage 48.0 V Time 40 s Flow Carbon steel This method is also suitable for low alloy steels. Polishing Etching Electrolyte Electrolyte Voltage 45.0 V Voltage 2.5 V Time 15 s Time 5 s Flow Flow Copper Polishing...
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Page 37: Creating A Method
6 Operating the device 6.6.1 Creating a method To create a method, use a Struers method, a customized method, or create a method based on the New method template. Hint Struers methods are denoted by a locked lock symbol. From the Main menu screen, select Methods Select the method you wish to use. -
Page 38: Stopping The Polishing/Etching Process
The pump stops automatically after a predefined time or will stop immediately if you press the button on the polishing pistol. For a description of Post-process clean-up time, see Process options ►44. – The LED switches off. Place the polishing pistol in the holder. MoviPol-5... -
Page 39: Emptying Electrolyte From The Holder
CAUTION The machine is designed to be used with electrolytes recommended by Struers.Electrolytes that are not recommended by Struers can be dangerous to the operator or harm the machine. CAUTION Before you carry or transport the machine to another location, make sure that you empty the holder of any remaining electrolyte. -
Page 40: Configuration
10. When the preset time has elapsed, etching stops automatically. 11. Clean the polished spot with water/alcohol and dry it carefully. Configuration You can adjust a number of settings and parameters. From the Main menu select Configuration. From the Configuration menu, select: – Electrolyte configuration. SeeElectrolyte configuration ►41. MoviPol-5... -
Page 41: Electrolyte Configuration
Process options ►44 Electrolyte configuration Predefined electrolytes 4 Struers electrolytes are configured in the database (A2, A3, D2 and 10% oxalic). Several materials can be polished/etched with more than one of the electrolytes. The right choice depends on the composition of the material, the requirements to the final result, and the equipment used. - Page 42 Chromium Hafnium Nickel Stainless steel Thorium Titanium Electrolyte AC2 Beryllium Cast iron Low alloyed carbon steel Magnesium Nickel Stainless steel Electrolyte B1 Antimony Cobalt Germanium Magnesium Electrolyte C1 Cadmium Magnesium Lead Zinc Electrolyte D1 Brass Copper Gold Electrolyte E2 Brasses Bronzes Cerium Gold Indium MoviPol-5...
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Page 43: User Options
Press F3 Rename to open the text editor and rename the electrolyte. User options You can adjust a number of settings. From the Main menu select Configuration. From the Configuration menu, select User options. Options Settings Display brightness 1 - 100 Power-save time-out 0:05 – 15:00 MoviPol-5... -
Page 44: Process Options
10 – 45 s Pistol button sensitivity High, Medium, Low Post-process clean-up time 3 – 20 s Troubleshooting Troubleshooting - Mechanical problems Note Do not let the pump continue to run without a flow of electrolyte. Damage to the motor or tubing may occur. MoviPol-5... -
Page 45: Troubleshooting - Polishing Problems
Check the number of polishings made with the electrolyte. The electrolyte can be worn out by too many polishings. • Make sure that the correct combination of material and electrolyte is used. Electrolyte cartridge • Make sure that the electrolyte cartridge is connected correctly. Power supply • Make sure that the batteries are charged. MoviPol-5... -
Page 46: Maintenance And Service - Movipol-5
Do not allow the battery pack to become fully discharged. General cleaning To ensure a longer lifetime for your machine, Struers strongly recommends regular cleaning. Note Do not use a dry cloth on the display as the surface is not scratch resistant. -
Page 47: Daily
9 Maintenance and service - MoviPol-5 Daily WARNING Do not operate the machine if there are visible cracks or damage to the unit. Clean the machine with a soft, slightly damp cloth and a mild detergent. Make sure that electrolyte spills on the front plate or other parts of the cabinet are wiped off. -
Page 48: The Polishing Chamber
The information is only available in English). Service and repair Struers recommends that a regular service check be carried out yearly or after every 1500 hours of use. When the machine is started up, the display shows information about total operation time and the machines service information. -
Page 49: Disposal
(electromechanical, electronic, mechanical, pneumatic, etc.). Contact Struers Service. Service check Struers offers a range of comprehensive maintenance plans to suit the requirements of our customers. This range of services is called ServiceGuard. The maintenance plans include equipment inspection, replacement of wear parts, adjustments/calibration for optimal operation, and a final functional test. -
Page 50: Noise And Vibration Levels
Max. volume - 550 ml (21.9 oz) electrolyte cartridge 10.2 Noise and vibration levels Noise level A-weighted sound = 59 dB(A) (measured value) emission pressure Uncertainty K = 4 dB level at workstations Measurements made in accordance with EN ISO 11202 MoviPol-5... -
Page 51: Diagrams
If you wish to view specific information in detail, see the online version of this manual. 10.3.1 Diagrams - MoviPol-5 Title MoviPol-5, Block diagram 15963050 B MoviPol-5, Circuit diagram 15963100 E MoviPol-5, External etching kit, Circuit diagram 15963102 B MoviPol-5... - Page 52 10 Technical data 15963050 B Flat cable MoviPol-5...
- Page 53 10 Technical data 15963100 E Flat Cable MoviPol-5...
- Page 54 10 Technical data MoviPol-5...
- Page 55 10 Technical data 15963102 B MoviPol-5...
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Page 56: Legal And Regulatory Information
Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment. - Page 57 Type / Тип / Typ / Type / Typ / Τύπος / Tipo / Tüüp / Tyyppi / Type / Tip / Típus / Tipo / Tipas / Tips / Type / Typ / Tipo / Tipul / Typ / 05966104 MoviPol-5 with battery pack Tip / Typ / 種類...
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