Fisherbrand Accu500 Instruction Manual
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Fisherbrand Accu500 Instruction Manual

Ultrapure and ro water system
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Accu500
Ultrapure and RO water system
USER MANUAL

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Summary of Contents for Fisherbrand Accu500

  • Page 1 Accu500 Ultrapure and RO water system USER MANUAL...
  • Page 2 This Manual Is Applicable to the Following Accu500 Models 15409709 ACCU500 Water System, 10L/H with dispenser set 15419709 ACCU500 Water System, 15L/H with dispenser set 15429709 ACCU500 Water System, 20L/H with dispenser set 15439709 ACCU500 Water System, 30L/H with dispenser set...

  • Page 3: Table Of Contents

    4.6 Replacing the Fuse ..................49 4.7 Cleaning the PE Tank ..................50 5 BASIC TROUBLESHOOTING ................. 51 6 PARTS AND ORDER INFORMATION ............. 53 Accu500 Systems ....................53 Commonly Used Consumables ................54 Other Maintenance Spare Parts ................56 7 WARRANTY INFORMATION ................57 Conditions of Sales ............

  • Page 4: Introduction

    1) Use with a properly grounded electrical outlet of correct voltage and current handling capacity. 2) Replace fuses with those of the same type and rating. 3) Disconnect from the power supply prior to maintenance and service. 4) Refer servicing to qualified personnel. www.eu.fishersci.com/fisherbrand...

  • Page 5: Product Features

    1.1 Product Features Accu500 lab water system provides an integrated solution for lab water using. This series of systems produce Type I ultrapure water and Reverse Osmosis (RO) water from tap water directly. Quality of ultrapure water produced meets or exceeds ASTM, CLSI, CAP, and ISO Type I water standards.

  • Page 6: Main Applications

    Autoclave • solution Feed water for laboratory animals • As sample diluents for GC, HPLC, AA, ICP-MS and other analytical techniques • Preparation of buffer and culture media for mammalian cell culture • Preparation of molecular biology reagents, etc. www.eu.fishersci.com/fisherbrand...

  • Page 7: Specifications

    Resistivity of Ultrapure Water 18.2 MΩ.cm TOC of Ultrapure Water < 5 ppb Particles in Ultrapure Water <1 /mL (>0.2 µm) UV lamp 185/254 nm dual wavelength Microorganism < 0,1 cfu/mL < 0.001 EU/mL (with optional final Pyrogen Content ultrafiltration filter) www.eu.fishersci.com/fisherbrand...

  • Page 8: Operation

    1.4 Operation Accu500 integrated water systems produce ultrapure water and RO water directly from tap water. Most particles, ions and organic compounds are removed through the RO membrane before going to the storage tank. When in need of ultrapure (UP) water, RO water flows through H Pack for further...

  • Page 9: The Control Panel

    A high precision resistivity sensor is used to measure resistivity of the ultrapure water • Ultrapure water loop automatically recirculates every hour to prevent bacterial growth • The color display on the dispenser shows operation parameters and quality of ultrapure water www.eu.fishersci.com/fisherbrand...
  • Page 10 AC 230 V ± 10%, frequency (50 ± 0.5) Hz; or Power Supply AC 110 V ± 10%, frequency (60 ± 0.5) Hz Maximum working temperature for conductivity 60℃ meter UV lamp 185/254 nm dual wavelength www.eu.fishersci.com/fisherbrand...

  • Page 11: Installation

    Scissors or a box opener to open packages and cut water tubing. A wrench to install prefiltration kit. 2.2 Items Included Accu500 main system included the following items: 1) One User Manual 2) Quality Certificate 3) Accessories Pack, including one power cord, one 1/4 inch and one 3/8 inch...

  • Page 12: System Structure And Flow Diagrams

    2.3 System Structure and Flow Diagrams 2.3.1 System Front View Display RO Outlet Panel Control Panel 2.3.2 System Control Panel Power Indicator Setting Indicator RO Indicator Start/Standby Cursor Button: RO Dispense www.eu.fishersci.com/fisherbrand...
  • Page 13 BLINKS. RO water produced goes to drain. This automatic operation is behind scene, thus does not interfere with RO dispensing from the water tank if there is water in the tank. Setting indicator: Above Cursor Button. The light BLINKS indicating that parameters entered are valid. www.eu.fishersci.com/fisherbrand...
  • Page 14 Socket for Power switch Dispenser data cable Fuse Socket In from Tap TAP IN In from Tank FROMTANK Out to Dispenser Out to Tank TOTANK RO Drain TO POU DRAIN SPARE FROM POU Spare RO Drain Out to System www.eu.fishersci.com/fisherbrand...
  • Page 15 2.3.4 Accu500 Water Flow Diagram Item Description A Prefiltration System B Low Pressure Switch RO Booster Pump,UP Circulating Pump E Solenoide Valve F RO Membrane G Check Valve TO POU H Flow-Limiting Valve Conductivity & Resistivity Sensor Water Storage Tank...
  • Page 16 2.3.5 Accu500 External Connection Diagram Level Sensor TapWater Tank Vent Filter 3/8 inch tubing UV Lamp Feed Water Prefiltration 3/8 inch tubing Pure Water 3/8 inch tubing Pure Water 1/4 inch tubing OUTLET INLET Drain Water Ultrapure Water 1/4 inch tubing...
  • Page 17 2.3.6 Water Dispenser Dispenser button UP outlet Display panel Control Pad Tubing to dispenser head Out to system Data port In from system www.eu.fishersci.com/fisherbrand...
  • Page 18 In Ready mode, press 1 to start water recirculation. Press 1 and 2 simultaneously to enter user menu. In Ready mode, press 2 to start volumetric dispensing setting. Press 1 and 2 simultaneously to enter user menu. In Ready mode, press 3 to release pressure in the system. www.eu.fishersci.com/fisherbrand...

  • Page 19: Installation

    (push in) Please follow the instruction below to remove the stoppers A. Insert the tweezer to the gap between the stopper and the collet. B. Pinch the tweezer and push it as the picture indicated to remove the stoppers. www.eu.fishersci.com/fisherbrand...
  • Page 20 Connect the 1/4 tubing in the bundle to the dispenser, and the other end to the back of the RO water system. e) Connect the 9 Pin data cable to the back of the remote dispenser and the Accu500 RO system, then tighten the nuts. The link bundle www.eu.fishersci.com/fisherbrand...
  • Page 21 2) Install the filters: a typical set-up is 10µm PP filter- AC -1µm PP filter. First, install the 10 µm filter into the upstream housing, the carbon (AC) cartridge in the middle housing, and the 1 µm filter into the downstream housing. Tighten the housing onto the Pack with the special wrench. www.eu.fishersci.com/fisherbrand...
  • Page 22 Venting ball valve Water inlet Water outlet A. Take out the prefiltration system from the package and put it on a stable platform or firmly hang it on wall. B. Connect the venting ball valve and the prefiltration system. www.eu.fishersci.com/fisherbrand...
  • Page 23 E. Remove the caps from the cartridges and ports of system. Wet the O-rings on the cartridge with pure water. O-ring F. Gently insert the lower end first into the opening on the prefiltration support, then down to let the cartridge sit into its slot. Lower Pack Locking Slot www.eu.fishersci.com/fisherbrand...
  • Page 24 Insert the lock-key into the notch on the lock-pin Pressure Relief: Open venting ball valve connected with air outlet; then turns the tap water on gently to flush out air in PreFilter Cartridge. Close venting ball valve after degassing. www.eu.fishersci.com/fisherbrand...
  • Page 25 3) Install H pack to the LEFT side position, and the U pack to the RIGHT side 4) Wet the O-rings on the H Pack cartridge with pure water, gently insert the lower end first into the opening on the system frame, then down to let the cartridge sit into its slot www.eu.fishersci.com/fisherbrand...
  • Page 26 6) Lock the cartridge with the lock-key to the notch on the look-pin Insert the lock-key into the notch on the lock-pin 7) Install the U Pack cartridge to the RIGHT side of the H Pack in the same www.eu.fishersci.com/fisherbrand...
  • Page 27 Tank Base Backside View 1) Remove end caps on all ports 2) Take the 1/4 inch (6.35 mm) tubing and 3/8 inch (9.53) out from the system accessories bag, cut a piece in proper length of each tubing for the tank installation. www.eu.fishersci.com/fisherbrand...
  • Page 28 Install tank sanitization module if necessary. 2.4.5 Connecting the Tubing to the Drain Cut appropriate length from the provided 1/4 inch tubing. Then connect it to DRAIN at the back of the system. Put the other end into a sink. www.eu.fishersci.com/fisherbrand...
  • Page 29 Note: DO NOT install the final capsule filter! The attached final filter will be installed after system initial start-up and degassing in the next chapter. End of System Installation Proceed to "System Start up and Operation" www.eu.fishersci.com/fisherbrand...

  • Page 30: System Start Up And Operation

    Prefiltration Kit installed and connected to the system H Pack cartridge installed U Pack cartridge installed Water Tank installed Tubing for the Dispenser plugged in Data cable for the Dispenser plugged in Drain tubing installed and laid to the sink www.eu.fishersci.com/fisherbrand...

  • Page 31: System Start Up And Time Setting

    In the following order: Year / Month / Day then Hours / Minutes Second row: RO status. XX.X µS /cm 25℃ RO Water conductivity compensated to 25℃ Third row: System status. It displays system operation information. All messages scroll in sequence. www.eu.fishersci.com/fisherbrand...
  • Page 32 RO conductivity is above preset level (failure). RO > SET POINT RO water is discharged to the drain. The green light above the RO button will blink RO membrane has reached its expected useful Exch. RO Cart life. Check RO water quality or exchange membrane www.eu.fishersci.com/fisherbrand...
  • Page 33 18.2 MΩ·cm 25℃ System Status Water Dispenser display panel shows four rows of information: First row: The status of the dispenser, Ready, Recirculation and Product. Second row: The conductivity of ultrapure water, compensated to 25℃ Third row: Water temperature www.eu.fishersci.com/fisherbrand...
  • Page 34 Exchange the Final Filter UV Lamp has reached its expected EXCH. UV LAMP Yellow useful life. Exchange the UV Lamp Ultrapure water resistivity is below PRODUCT < S.P. preset level (failure) Water temperature out of TEMP > S.P. measurement range www.eu.fishersci.com/fisherbrand...

  • Page 35: System Start Up

    3.3.1 Plug in the Power Cord, Turn on Power After turning on the power, system displays system type, serial number (S / N) for 5 seconds. At this point, system runs self-testing programs in the background. Accu500 S/N: S0RD50503 System automatically checks water pressure, determines the water supply situation.
  • Page 36 18.2 MΩ.cm and no air bubbles come out of the dispenser. c) Registering Cartridge: In ready mode, press simultaneously to enter user menu. Press to move cursor to PACK and press to reset cartridge life. Press simultaneously again to exit user menu. www.eu.fishersci.com/fisherbrand...
  • Page 37 FLOW: 1.50 L/min UNIT: MΩ.cm TIME: 2014-11-27 09:21:27 LANGUAGE/语言：ENGLISH SERIAL NO: S4PPAL3701 In Ready mode, press simultaneously to enter user menu, press to move cursor to UV and press to reset UV lamp life. Press simultaneously again to exit user menu. www.eu.fishersci.com/fisherbrand...
  • Page 38 1) Press down START and RO buttons simultaneously to set up display system time. Format is Year - Month - Day, and Hour : Minute : Second Date & Time 2015-01-01 01 : 01 : 01 2) Press CURSOR button to enter editing mode. www.eu.fishersci.com/fisherbrand...
  • Page 39 Press to move cursor to TIME. Press to move cursor to corresponding number and press to increase numbers. Press to return to user menu Press simultaneously to exit user menu Now the System is ready for use. www.eu.fishersci.com/fisherbrand...

  • Page 40: Routine Operation

    Dispensing ultrapure water from the Dispenser Recirculation 15.0 MΩ·cm 25℃ In Ready mode, press to start recirculation Product 18.2 MΩ·cm 25℃ Press Dispense button on the arm to dispense water after resistivity reaches 18.2 MΩ.cm, press Dispense button again to stop dispensing. www.eu.fishersci.com/fisherbrand...
  • Page 41 Product 01.0L Press to to dispense water. After dispensing, system will continue to recirculate water for 60 seconds. Note: If the Dispense button is pressed at this time, volumetric dispensing is automatically cancelled to manual dispense mode. www.eu.fishersci.com/fisherbrand...

  • Page 42: Maintenance

    Oxidation and clogging of Activated Remove RO membranes, Carbon chlorine and 2 - 4 weeks reducing RO production Prefilter organics rate and rejection remove Prefilter particles and pressure of water from 3 months Cartridge other outlet less than 0.1 MPa. contaminate www.eu.fishersci.com/fisherbrand...

  • Page 43: Replacing The Prefilters

    1. Shut the tap water off. 2. Press the "Start" Button to let system into Standby mode. Power-off the system. 3. Install the new cartridge as described in 2.4.2 Two stage kit (cartridge based) installation from E to I. www.eu.fishersci.com/fisherbrand...

  • Page 44: Replacing Accuduo H Pack And Accuduo U Pack

    4.3 Replacing Final Filter a) Remove the final filter b) Install and register final filter as described in 3.3.4. If a final ultrafiltration filter for pyrogen replace is needed, please install the device the same way as the final filter. www.eu.fishersci.com/fisherbrand...

  • Page 45: Replacing The Uv Lamp (For Uv Models)

    UV Assembly Press the START button to switch the system to standby mode. Switch off the system power, unplug the power cord. Remove the system top cover. www.eu.fishersci.com/fisherbrand...
  • Page 46 (4-pin connector) as shown in the picture, and then gently insert the UV lamp completely into the chamber. 8. Cap the UV chamber with the black mask (see picture). 9. Reinstall the system top cover and tighten the screws. Register the UV lamp as described in 3.3.5 www.eu.fishersci.com/fisherbrand...

  • Page 47: Replacing The Ro Membrane

    1. Press the START button to switch the system to Standby mode. 2. Switch off the system power, unplug the power cord. 3. Remove the system left side panel. RO membrane housing is indicated in the picture above. 4. Remove the RO membrane housing from its support. www.eu.fishersci.com/fisherbrand...
  • Page 48 8. Power up the system, then press the START button. 9. Check system leakage. If there is a leak, reconnect the cartridge. 10. Press the START button to put system into Standby. 11. Power off the system and Install the system side panel. www.eu.fishersci.com/fisherbrand...

  • Page 49: Replacing The Fuse

    5. Replace the blown fuse with the spare fuse located inside the fuse housing 6. Slide the fuse housing back into its original place A small notch to pry Use this point as Push down this end to open the fuse piece point of support pry the fuse piece up www.eu.fishersci.com/fisherbrand...

  • Page 50: Cleaning The Pe Tank

    10. Take a water sample from the tank. Use a pH paper to check its pH. If water is basic, repeat Step 7 and 8 one more time. 11. Plug the tubing back to the system. Press START to put the system into Operate mode. www.eu.fishersci.com/fisherbrand...

  • Page 51: Basic Troubleshooting

    RO water failure quality parameter. If RO indicator light blinks for a No Water long period of time, then RO membrane needs to be replaced. Booster Pump not working Contact a ULS agent Replace prefilters in the Prefilter clogged Prefiltration pack. www.eu.fishersci.com/fisherbrand...
  • Page 52 Resistivity sensor or Replace relevant parts meter failure Shut off power and water supply. Remove system side panels, Water leakage Leak from connections turn on water supply and check leaking points. Reconnect or replace leaking parts. www.eu.fishersci.com/fisherbrand...

  • Page 53: Parts And Order Information

    6 PARTS AND ORDER INFORMATION Accu500 Systems Catalog Number Accu500 System 15409709 ACCU500 Water System, 10L/H with dispenser set 15419709 ACCU500 Water System, 15L/H with dispenser set 15429709 ACCU500 Water System, 20L/H with dispenser set 15439709 ACCU500 Water System, 30L/H with dispenser set...

  • Page 54: Commonly Used Consumables

    10 in, 12/pk Cation softener cartridge, 15499639 Softener cartridge Pack 10 inches, 12/pk RO membrane for Reverse osmosis 15469669 Accu500 10/20 systems, Each membrane with housing 1/pk RO membrane for Reverse osmosis 15449669 Accu500 15/30 systems, Each membrane with housing...
  • Page 55 Each 30L PE Pure Water 30L PE Pure Water Tank 15479679 Each Tank with tank level sensor 60L PE Pure Water 60L PE Pure Water Tank 15489679 Each Tank with tank level sensor 15419759 Water Dispenser With resistivity sensor www.eu.fishersci.com/fisherbrand...

  • Page 56: Other Maintenance Spare Parts

    Please contact Fisher Scientific for ordering information. Main control panel (230V, 50 Hz) Main control board (110V, 60 Hz) RO Booster Pump for Accu500 10 RO Booster Pump for Accu500 15 RO Booster Pump for Accu500 20 RO Booster Pump for Accu500 30...

  • Page 57: Warranty Information

    7 WARRANTY INFORMATION Conditions of Sales Conditions of Sales Thermo Fisher Scientific is committed to improve its products and services. As a result, the information contained in this manual may change without further notice. Thermo Fisher Scientific assumes no responsibility for any errors that may appear in this manual.

This manual is also suitable for:

15409709154197091542970915439709

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