JuniAer A-29 Super Tucano 60TP Assembly & Instruction Manual
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JuniAer A-29 Super Tucano 60TP Assembly & Instruction Manual

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A-29 Super Tucano 60TP 1.1 2022
www.juniaer.com.br
An innovative original project to impress in the 60TP scale category!
High level of detail with amazing flight characteristics in docility and realism that draw
attention on any airfield. The current EDA (Smoke Squadron) plane in 23.3% scale highly
acrobatic as a model aircraft.
1

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Summary of Contents for JuniAer A-29 Super Tucano 60TP

  • Page 1 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br An innovative original project to impress in the 60TP scale category! High level of detail with amazing flight characteristics in docility and realism that draw attention on any airfield. The current EDA (Smoke Squadron) plane in 23.3% scale highly...

  • Page 2: Table Of Contents

    Machine gun replicas installation (optional)......... Cockpit and canopy installation............ Flábio Cockpits scale cockpit............Pitot tubes replicas............... Juniaer´s transport and protection covers........100% and 23.3% side by side............Monte Santo de Minas, 2022. Juniaer Modelismo. Registered trade mark. All rights reserved. V 1.1...
  • Page 3 This warranty does not cover any components damaged by use or modifications. In no event will Juniaer's liability exceed the original cost of the kit purchased. In addition, Juniaer Model Airplanes reserves the right to change this warranty without prior notice. Since...
  • Page 4 “Juniaer”, “Juniaer Modelismo” and “Juniaer - Art in model airplanes”, as well as the logo, are registered trademarks of Juniaer industry, commerce, importation and exportation of model airplanes Ltda. All rights reserved.

  • Page 5: Disclaimer

    All specifications, features and models described and shown are subject to change without notice. Kit contents: We recommend checking all items when you receive your model aircraft. Your A-29 Super Tucano 60TP Juniaer consists of the following items: 1 instruction manual containing disclaimer...
  • Page 6 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br...

  • Page 7: Specifications

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Specifications: Wingspan: 2800 mm Length: 2630 mm Wing Area: 96,93 dm Wing Loading: 175 g/dm to 185 g/dm Spinner: 4 3/4“ (120 mm) Turbines: Kingtech G-60TP Weight: approx. 10 Kg Flying weight: 20 to 21 Kg (depends on installed accessories).

  • Page 8: Kingtech K-60Tp Turbine Installation

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: the 2 fuselage sections joined after gluing and tightening the screws. Kingtech K-60TP turbine installation...
  • Page 9 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Before installing your gasoline engine, please carefully read the manufacturer's manual and all parts assembly recommendations including exhaust, mounts, ignition, installation, operation and maintenance. The information contained in this manual is extremely important.
  • Page 10 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: turbine position on the carbon fiber turbine mount and lubrification tube position. Above: exhausts cutting for realistic and scale appearance.
  • Page 11 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: exhausts position installed on turbine. Above: cutted exhausts position on turbine for realistic and scale appearance. Very important: all fuel hoses and turbine cables must not, under any circumstances, come into contact with parts of the turbine block that are very hot during and after operation.
  • Page 12 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br If you want to install a smoke pump, it is necessary to install the smoke fluid tube in the turbine gas outlet with Dubro connections (DUBR 192) as shown in the photos below: Above: Dubro DUBR 192 connections (left) and hole for installing the connections for smoke fluid in the turbine exhaust body (right).
  • Page 13 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br IMPORTANT: It is recommended to apply water-based thermal protection paint with ceramic microspheres to prevent overheating of the nose cowling and turbine mount, especially the upper cowling. 3 coats of paint applied by brush with 30 minutes between each coat are required for adequate protection. A layer of thermal...
  • Page 14 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: upper cowling alignment with propwasher and exhausts holes. Above: correct alignment of the nose cowling with the spinner assembly and turbine exhausts holes. Above: cowling and spinner correct alignment (left) and spinner fixing screw dimentions (right).
  • Page 15 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br We offer custom-made wooden propellers for the A-29 Super Tucano 60TP Juniaer (sold separately). Always consult the engine instruction manual to decide on the size and pitch of a propeller and consider the desired performance according to the characteristics of your model airplane.
  • Page 16 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: spinner cut sequence to install the 5-blade propeller using equal shape adhesives. Above: spinner cut sequence to install the 5-blade propeller using equal shape adhesives (left) and spinner balancing to guarantee minimum vibration level to the spinner/propeller set (right).

  • Page 17: Fuel Tank Installation

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Fuel tanks installation Your T-27 Tucano 60TP model aircraft includes 2 tanks with 1900ml capacity each made of fiberglass and epoxy resin with aluminum tube to install the connections. To install the fuel tanks, first assemble the tank connections (not included) according to the manufacturer's instructions, making sure they are leak-free and with the clunk free in all possible positions.
  • Page 18 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br The set includes: 1 tank nozzle (installed), 1 air vent connection with hose lock (installed on tank), 1 clunk with hose lock, 1 clunk extender with 2 hose locks and 1 tank cover with sealing o-ring and 2 hose locks.
  • Page 19 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: example of UAT to be used between the fuel tank and the turbine fuel pump. The UAT must be positioned inclined at 45º in order to eliminate air bubbles from the fuel line and one of its upper connections is intended to supply the tank(s) through a hose with a plug.
  • Page 20 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: installation of the fuel hoses in the fuselage with connections in the side door of the fuselage (left) and rear tank position on the bottom of the fuselage (right). Above: 2 500ml smoke fluid tanks installation above the rear fuel tank (left) and UAT on right also above the...

  • Page 21: Servos, Linkage, Hard Points And Commands

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Servos, linkage, hard points and commands All servos must be metal geared (not included). 4 standard size servos 15 Kg-cm or more torque to the flight surfaces are necessary: 2 for ailerons and 2 for elevators.
  • Page 22 If you want to modify or adapt equipment that requires modifications to the original design, never do this on your own. Please contact Juniaer through our service channels to check on the possibility of installation.

  • Page 23: Elevators

    Fiberglass double horn set (Heavy Duty) We offer (sold separately) the sets of custom fiberglass horns for the A-29 Super Tucano 85cc Juniaer, in heavy duty version (double horns). Includes: 8 standard horns (4 ailerons and 4 elevators) and 8 straight horns for flaps (4) and rudder (4) for external installation.
  • Page 24 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: gray areas (trailing edges) on stabilizer shall not be drilLED or cut. Above: gray areas (trailing edges) on ailerons and flaps shall not be drilLED or cut. Ailerons: 4 simple horns with a height between 30mm to 40mm are required. The servo arms (length between 40mm to 45mm from the center to the end) must be positioned to the side of the wing root.
  • Page 25 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br is necessary to open a slot in the servo compartment cover to pass the servo arms as shown in the photos. To fix the servo compartment cover, apply a drop of medium CA glue or 5-minute epoxy glue in each hole for better fixation and resistance to vibration.
  • Page 26 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: servos fixation bases location on wing´s ribs. Aileron (left) and flap (right). To pass the servo extensions inside the wing, position it with the tip upwards and insert a thread with a weight tied at the end through the aileron servo box, passing through the hole in the wing spar to the leading edge until exit through the front hole of the wing root.
  • Page 27 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: short screwdriver and correct position to screw the wing´s servos. Above: aileron and flaps horns gluing process. Open slots (left), horns position with instalLED linkage (center) and glued horns on aileron command surface (right).
  • Page 28 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br IMPORTANT: THE WING FIXING SCREWS MUST BE INSERTED OUT OF THE FUSELAGE TO THE INSIDE AND NEVER FROM INSIDE TO OUTSIDE. Elevators: 4 simple horns needed, 30mm to 40mm tall. Servo arms 40mm to 45mm from center to the end.
  • Page 29 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: elevator servos compartment covers location and horns hard points location. Above: elevators servos, servo arms and horns position with linkage. Above: elevators servos, servo arms and horns position with linkage.
  • Page 30 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: servos position, servo arms, horns and elevators commands with Dubro 4-40 Heavy Duty ball links fixed on horns with 4-40 screws and parlock nuts. IMPORTANT: even using parlock nuts it is necessary to apply thread locker on the screws.

  • Page 31: Rudder

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: position of the tube in the middle of the stabilizer and fuselage (left) and detail of the holes location for fixing the stabilizer halves in the stabilizer tube (right). Rudder: To assemble the rudder, 3 carbon fiber hinges (supplied with the kit) are required. The halves of the rudder hinges are shipped pre-glued at the factory.
  • Page 32 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br There are 2 rudder linkage options: Right side horns with servo on tail. Main features: agile command with simple and fast installation. Weight aggregation in the tail that can influence the balance of CG with the addition of extra weight in the nose. 2 simple control horns with total length between 30mm to 35mm required.
  • Page 33 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Double horns with pull-pull steel cables. Main features: secure command with more complex and time- consuming installation. Removal of tail weight that can influence CG balance without adding extra weight to the nose. Required 4 straight horns (with command for both sides) with a total length between 30mm to 35mm.

  • Page 34: Retracts Installation

    Retracts Installation: (105º on front and 85º on mains) The A-29 Super Tucano 60TP Juniaer is prepared for easy installation of retracts, which can be pneumatic (actuated by compressed air) or electric (actuated by electric motors). The photos above show the measurements of the retracts bases and compartments.
  • Page 35 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br JP Retract Set with electromagnetic brakes CNC machined. Aluminum cubes and bearings on wheels. 4 1/2” (114,3mm) main wheels and 75mm front wheel. Smooth acting oleo shock absorbers. Supplied with 85-degree machines on mains and 100-degree on front, no painting.
  • Page 36 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br The approximate consumption of the retractable system is 200mAh per retract/extend cycle. Thus, a 2000mAh battery is capable of retracting and extending the retractable fully 10 times, approximately, under normal operating conditions. VERY IMPORTANT: Landing gear door servos should be high voltage (7,4V). Check the proper voltage for both the controller and the servos used.
  • Page 37 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: JP ER-200 V1 controller with brakes showing retracts connections on upper side and brakes outputs on lower side. Note the correct polarity of wires as written at controller case. Above: Above: JP ER-200 V1 electronic controller installation diagram.

  • Page 38: Landing Gear Doors Installation

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br The front wheel steering for taxi (left / right) can be done through an independent servo or with the same rudder servo. With 1 independent servo, the intensity and trembling of the front wheel control can be adjusted separately and can be turned off by mixing so as not to act when the retracts are retracted.

  • Page 39: Main Landing Gear Doors

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Main landing gear doors The external landing gear doors must be glued to the wing with 30 to 40 minutes epoxy glue using 2 nylon hinges (we recommend DUBRO DUB 257) in each door or 2 gear doors hinges. We recommend ROBART (ROBQ 350).

  • Page 40: Front Landing Gear Door

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Front landing gear door Cut out the central part of the lower engine cowling where the front landing gear door will be positioned. Above: the front landing gear door instalLED with a Spektrum A6030 servo and 2 hinges.

  • Page 41: Center Of Gravity)

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br C.G. (Center of Gravity) The C.G. range of the model airplane is between 150 mm and 160 mm from the leading edge of the wing and the C.G. point is 155 mm from the leading edge, measured at the root of the wing.
  • Page 42 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br We offer (sold separately) the custom scale lighting kit for the A-29 Super Tucano 85cc Juniaer, in Plenus 5 (extra shine intensity) version. Specifications: Voltage: 12v Recommendations: Li-Fe 6,6V, Li-Po 2S 7,4V or Li-Po 3S 11,1V 1800 mAh to 2100mAh.
  • Page 43 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Front landing gear landing lights LEDs: 2 LEDs top 5mm, white light, 11.000K, power 3W. Dorsal fuselage beacon LEDs: 2 5mm hat type LEDs, red light, 11.000K, power 1/2W. Fuselage´s interception headlight LED: 1 LED, White light, 11.000k, power 3W, with lens.
  • Page 44 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br The clear parts for navigation lights and wing landing lights are supplied in a thermoformed set. Cut out the parts of the set with very sharp scissors and then remove the back and sides following the embossed reference line.
  • Page 45 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: definitive position of the red LEDs on the back of the fuselage after internal fixing of the board. To install the vertical stabilizer formation lights, precise cuts must be made in the places where they will be fixed.

  • Page 46: Fuselage On-Board Equipment

    Fuselage on-board equipment The A-29 Super Tucano 85cc Juniaer has plenty of internal space to accommodate on-board equipment such as receiver, retractable controller, light controller, landing gear door sequencer, among others. We do not recommend the installation of very large or heavy trays at the rear of the fuselage for correct C.G.
  • Page 47 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: example of installation of turbine components, lights central, retracts controller, receiver and fuel and smoke fluid tanks. Above: equipment and acessories tray example. Control Surfaces Recommended Deflections: Ailerons: Beetween 18mm (25/32”) (low rate) to 25mm (1”) (high rate) – up and down Elevators: Beetween 27mm (5/8”) (low rate) to 35mm (25/32”) (high rate) –...

  • Page 48: Fuselage Side Doors

    (right). Your A-29 Super Tucano 85cc Juniaer has two side doors where the luggage compartment is on the aircraft. The doors must be installed according to the photos below with the door hinges and latches supplied with the kit to be glued with 30 to 40 minutes epoxy glue.
  • Page 49 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: door with installed hinges and latch in closed position (left) and open (right). If you want to install only 1 of the doors, the other must be fixed and glued to the fuselage with 30 to 40 minutes epoxy glue and remain in the final position.

  • Page 50: Antennas Gluing

    30 to 40 minutes epoxy glue and secure in the correct position with masking tape until the glue is completely cured. Use the photos below as a reference. Above: A-29 Super Tucano 80cc Juniaer profile showing antennas and fins positions.
  • Page 51 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br A good option if you want to install the 3 removable fuselage antennas in a very simple and practical way is to use metal pins and magnets to easily insert and remove: Above: fuselage top antenna installation with magnet and 2-pin.

  • Page 52: Machine Gun Replicas Installation (Optional)

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Machine guns replicas installation (optional) We offer (sold separately) replicas of the 2 FN M-3P machine guns caliber.50 BMG (12.7 mm) with a removable fastening system for ease of transport. Made in 3D printing, painted and to the correct scale for your A-29 Super Tucano 85cc Juniaer.

  • Page 53: Cockpit And Canopy Installation

    Above: front panel (left) and rear panel (right) A-29 Super Tucano. We offer (sold separately) customized cockpits for your A-29 Super Tucano 85cc Juniaer, extremely detailed and realistic, ready to install as a replacement for the stock cockpit. Full scale competition cockpit, with full bottom, for full body pilots.
  • Page 54 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br To make the canopy / frame set with side opening there are 2 hinge options: internal or external. The opening is made from left to right, so the hinges must be attached to the right side of the fuselage. With internal hinges, 2 door/compartments hinges are used.
  • Page 55 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: canopy as from factory. Above: correct desired shape of the 2 canopy parts after cut. Above: canopy frame tath shall be glued from above to the rear part of the canopy.
  • Page 56 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: rear part of the clear canopy and canopy frame gluing. Above: rear part of the clear canopy and canopy frame gluing and curing fixed to the fuselage to get the correct shape.

  • Page 57: Pitot Tubes Replicas

    A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br Above: front clear canopy glued to the fuselage and rear canopy glued to the canopy frame with side opening. Pitot tubes replicas The two pitot tubes replicas must be glued with 5 minutes epoxy glue to the bottom of the wing at the locations outlined with the shape of the base, 1 on the right and 1 on the left, with the tip of the tube facing forward.
  • Page 58 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br A-29 Super Tucano 85cc transport and protection covers We provide (sold separately) protective and transport covers made of durable padded material. Wing covers with zipers and handles, with wing tube housing. Stabilizer covers with zipper and fuselage cover with velcro.
  • Page 59 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br...
  • Page 60 A-29 Super Tucano 60TP 1.1 2022 www.juniaer.com.br...

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