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JuniAer A-29 Super Tucano 85cc Assembly & Instruction Manual

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A-29 Super Tucano 85cc 1.0 2022
www.juniaer.com.br
An innovative original project to impress in the 85cc scale category!
High level of detail with amazing flight characteristics in docility and realism that draw
attention on any airfield. The current EDA (Smoke Squadron) plane in 23.3% scale highly
acrobatic as a model aircraft.
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Summary of Contents for JuniAer A-29 Super Tucano 85cc

  • Page 1 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br An innovative original project to impress in the 85cc scale category! High level of detail with amazing flight characteristics in docility and realism that draw attention on any airfield. The current EDA (Smoke Squadron) plane in 23.3% scale highly...

  • Page 2: Table Of Contents

    Antennas gluing................Machine gun replicas installation (optional)......... Cockpit and canopy installation............ Flábio Cockpits scale cockpit............Pitot tubes replicas............... Juniaer´s transport and protection covers........Trophies on competitions............. Monte Santo de Minas, 2022. Juniaer Modelismo. Registered trade mark. All rights reserved. V 1.0...

  • Page 3: Presentation

    This warranty does not cover any components damaged by use or modifications. In no event will Juniaer's liability exceed the original cost of the kit purchased. In addition, Juniaer Model Airplanes reserves the right to change this warranty without prior notice. Since...
  • Page 4 “Juniaer”, “Juniaer Modelismo” and “Juniaer - Art in model airplanes”, as well as the logo, are registered trademarks of Juniaer industry, commerce, importation and exportation of model airplanes Ltda. All rights reserved.

  • Page 5: Disclaimer

    All specifications, features and models described and shown are subject to change without notice. Kit contents: We recommend checking all items when you receive your model aircraft. Your A-29 Super Tucano 85cc Juniaer consists of the following items: 1 instruction manual containing disclaimer...
  • Page 6 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br...

  • Page 7: Specifications

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Specifications: Wingspan: 2800 mm Length: 2630 mm Wing Area: 96,93 dm Wing Loading: 165 g/dm a 175 g/dm Spinner: 4 3/4“ (120 mm) Engines: Gas burning 85 cc 2 cycle or electric proportional Weight: approx.

  • Page 8: Gas Burning Engine Installation

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: the 2 fuselage sections joined after gluing and tightening the screws. Gas burning engine installation Suggestion: DLE-85 engine - perfect installation with stock anti-vibration engine mount. For a realistic and scale appearance the original stock muffler must be changed by a rear pitts muffler.
  • Page 9 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Before installing your gasoline engine, please carefully read the manufacturer's manual and all parts assembly recommendations including exhaust, mounts, ignition, installation, operation and maintenance. The information contained in this manual is extremely important.
  • Page 10 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Assemble all engine parts following the manufacturer's manual guidelines using a medium degree thread lock (removable) on the bolts to ensure they do not come loose with vibration and engine operation. It is advisable to attach the throttle and choke control pushrods to the engine before definitively attaching it to the mount.

  • Page 11: Electric Motor Installation

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Electric motor installation: Distance between the firewall to prop washer: 200mm (length) Suggestion: ROTOMAX 100cc Turnigy. Before installing your electric motor, please read the manufacturer's manual carefully and all recommendations for assembly, operation and maintenance. The information contained in this manual is extremely important.

  • Page 12: Cowling Installation

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Engine cowling installation The engine cowling is provided in 2 parts (upper and lower). The parts have perfect fittings among themselves and in the fuselage, providing the correct alignment according to the center between the fixing holes of the enginemount and the firewall angles, both for gasoline engines and electric motors.
  • Page 13 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br To fix the cowling to the fuselage, apply epoxy glue to 4 10mm hardwood cubes and glue them to the inside of the fuselage, in order to make a solid fixing point where the fixing screws will be inserted. Do the same at the fixing points at the bottom of the cowling or use screws with self-locking nuts to ensure fastening even with high levels of vibration.

  • Page 14: Jc Super Props

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br We offer custom-made wooden propellers for the A-29 Super Tucano 85cc Juniaer (sold separately). Always consult the engine instruction manual to decide on the size and pitch of a propeller and consider the desired performance according to the characteristics of your model airplane.
  • Page 15 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: Spinner cutting sequence to accommodate the five-blade propeller using identically shaped stickers. Above: Spinner cutting sequence to accommodate the five-blade propeller using identically shaped adhesives (left) and spinner balancing to ensure minimal vibration to the propeller/spinner assembly (right).

  • Page 16: Fuel Tank Installation

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Fuel tank installation To install the fuel tank, first fix the front plywood tray supplied with the model airplane with 30 to 40 minutes epoxy glue on the wooden rails inside the fuselage. The tray has openings for fixing the tank and batteries with nylon or Velcro clamps.

  • Page 17: Servos, Linkage, Hard Points And Commands

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: fuel tank assembly scheme with 1 clunk, vent line and third line for fueling (left) and with 2 clunks (right). Servos, linkage, hard points and commands All servos must be metal geared (not included).
  • Page 18 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: Savox SC1256TG servo and specifications according to the manufacturer. Above: Futaba BLS156HV (left), Futaba BLS175SV (center) and JR DS8611A (right). In case of gas burning motorization, it is necessary 1 servo standard size servo with 4Kg-cm (56,8oz-in) or more torque for throttle.

  • Page 19: Heavy Duty Double Horn Set

    ¼ scale model aircraft or for giant scale model aircraft. Fiberglass double horn set (Heavy Duty) We offer (sold separately) the sets of custom fiberglass horns for the A-29 Super Tucano 85cc Juniaer, in heavy duty version (double horns).

  • Page 20: Important Linkage Warnings

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br WE DO NOT RECOMMEND INTERNAL LINKAGE INSTALLATION BECAUSE IT DAMAGES IMPORTANT STRUCTURAL PARTS THAT MAY RESULT IN ACCIDENTS AND TOTAL OR PARTIAL LOSS OF THE MODEL AIRPLANE, OFFERING RISKS TO PEOPLE AND PROPERTIES AROUND THE FLYING AREA. THE WING TRAILING EDGES AT THE AILERONS AND FLAPS AND THE STABILIZER TRAILING EDGE ON ELEVATORS MAY NOT BE DRILLED, CUTTED OR PERFORATED UNDER NO CIRCUMSTANCES.

  • Page 21: Ailerons And Flaps

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Ailerons: 4 simple horns with a height between 30mm to 40mm are required. The servo arms (length between 40mm to 45mm from the center to the end) must be positioned to the side of the wing root. Note that the two sides of the wing have the same position.
  • Page 22 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: servo compartment access covers location for ailerons and flaps servos and fixation holes on ribs. Above: servos fixation bases location on wing´s ribs. Aileron (left) and flap (right). To pass the servo extensions inside the wing, position it with the tip upwards and insert a thread with a weight tied at the end through the aileron servo box, passing through the hole in the wing spar to the leading edge until exit through the front hole of the wing root.
  • Page 23 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Before definitively screwing the servos, apply a drop of medium CA glue or 5 minutes epoxy glue to each hole in the ribs where they will be fixed. To screw the flap and aileron servos onto the internal ribs of the wing, use a short screwdriver to keep the screw angle at 90º...

  • Page 24: Elevators

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br IMPORTANT: THE WING FIXING SCREWS MUST BE INSERTED OUT OF THE FUSELAGE TO THE INSIDE AND NEVER FROM INSIDE TO OUTSIDE. Elevators: 4 simple horns needed, 30mm to 40mm tall. Servo arms 40mm to 45mm from center to the end.
  • Page 25 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: elevator servos compartment covers location and horns hard points location. Above: elevators servos, servo arms and horns position with linkage. Above: elevators servos, servo arms and horns position with linkage.
  • Page 26 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: servos position, servo arms, horns and elevators commands with Dubro 4-40 Heavy Duty ball links fixed on horns with 4-40 screws and parlock nuts. IMPORTANT: even using parlock nuts it is necessary to apply thread locker on the screws.

  • Page 27: Rudder

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: position of the tube in the middle of the stabilizer and fuselage (left) and detail of the holes location for fixing the stabilizer halves in the stabilizer tube (right). Rudder: To assemble the rudder, 3 carbon fiber hinges (supplied with the kit) are required. The halves of the rudder hinges are shipped pre-glued at the factory.
  • Page 28 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br There are 2 rudder linkage options: Right side horns with servo on tail. Main features: agile command with simple and fast installation. Weight aggregation in the tail that can influence the balance of CG with the addition of extra weight in the nose. 2 simple control horns with total length between 30mm to 35mm required.
  • Page 29 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Double horns with pull-pull steel cables. Main features: secure command with more complex and time- consuming installation. Removal of tail weight that can influence CG balance without adding extra weight to the nose. Required 4 straight horns (with command for both sides) with a total length between 30mm to 35mm.

  • Page 30: Retracts Installation

    Retracts Installation: (105º on front and 85º on mains) The A-29 Super Tucano 85cc Juniaer is prepared for easy installation of retracts, which can be pneumatic (actuated by compressed air) or electric (actuated by electric motors). The photos above show the measurements of the retracts bases and compartments.

  • Page 31: Scale/Competition Electric Retracts

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Scale/Competition version retract set Machined aluminum struts with scale detailing, pneumatic drum brakes (1-way air kit required), machined aluminum wheels with two bearings, NBR 65 to 70 shore rubber tires, exclusive machines machined from...
  • Page 32 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br The electronic controller is supplied with landing gear doors sequencer in version 1, with the same opening and closing routine necessary for the A-29 Super Tucano. It has 2 servo access doors via standard 3-way servo plugs (+ / - / signal) and 3 retracts access ports (main and front) via 2-way JST plugs (+ and -).

  • Page 33: Electric Retracts With Eletromagnetic Brakes

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br JP Retract Set with electromagnetic brakes CNC machined. Aluminum cubes and bearings on wheels. 4 1/2” (114,3mm) main wheels and 75mm front wheel. Smooth acting oleo shock absorbers. Supplied with 85-degree machines on mains and 100-degree on front, no painting.
  • Page 34 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br The approximate consumption of the retractable system is 200mAh per retract/extend cycle. Thus, a 2000mAh battery is capable of retracting and extending the retractable fully 10 times, approximately, under normal operating conditions. VERY IMPORTANT: Landing gear door servos should be high voltage (7,4V). Check the proper voltage for both the controller and the servos used.
  • Page 35 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: JP ER-200 V1 controller with brakes showing retracts connections on upper side and brakes outputs on lower side. Note the correct polarity of wires as written at controller case. Above: Above: JP ER-200 V1 electronic controller installation diagram.

  • Page 36: Landing Gear Doors Installation

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br The front wheel steering for taxi (left / right) can be done through an independent servo or with the same rudder servo. With 1 independent servo, the intensity and trembling of the front wheel control can be adjusted separately and can be turned off by mixing so as not to act when the retracts are retracted.

  • Page 37: Main Landing Gear Doors

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Main landing gear doors The external landing gear doors must be glued to the wing with 30 to 40 minutes epoxy glue using 2 nylon hinges (we recommend DUBRO DUB 257) in each door or 2 gear doors hinges. We recommend ROBART (ROBQ 350).

  • Page 38: Front Landing Gear Door

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Front landing gear door Cut out the central part of the lower engine cowling where the front landing gear door will be positioned. Above: the front landing gear door instalLED with a Spektrum A6030 servo and 2 hinges.

  • Page 39: Center Of Gravity)

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br C.G. (Center of Gravity) The C.G. range of the model airplane is between 150 mm and 160 mm from the leading edge of the wing and the C.G. point is 155 mm from the leading edge, measured at the root of the wing.

  • Page 40: Lr Ideas Scale Lighting System

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br We offer (sold separately) the custom scale lighting kit for the A-29 Super Tucano 85cc Juniaer, in Plenus 5 (extra shine intensity) version. Specifications: Voltage: 12v Recommendations: Li-Fe 6,6V, Li-Po 2S 7,4V or Li-Po 3S 11,1V 1800 mAh to 2100mAh.

  • Page 41: Scale Lighting System And Wing´s Clear Parts Installation

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Front landing gear landing lights LEDs: 2 LEDs top 5mm, white light, 11.000K, power 3W. Dorsal fuselage beacon LEDs: 2 5mm hat type LEDs, red light, 11.000K, power 1/2W. Fuselage´s interception headlight LED: 1 LED, White light, 11.000k, power 3W, with lens.
  • Page 42 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br The clear parts for navigation lights and wing landing lights are supplied in a thermoformed set. Cut out the parts of the set with very sharp scissors and then remove the back and sides following the embossed reference line.
  • Page 43 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: definitive position of the red LEDs on the back of the fuselage after internal fixing of the board. To install the vertical stabilizer formation lights, precise cuts must be made in the places where they will be fixed.

  • Page 44: Fuselage On-Board Equipment

    Fuselage on-board equipment The A-29 Super Tucano 85cc Juniaer has plenty of internal space to accommodate on-board equipment such as receiver, retractable controller, light controller, landing gear door sequencer, among others. We do not recommend the installation of very large or heavy trays at the rear of the fuselage when gas burning engine is used for correct C.G.

  • Page 45: Fuselage Side Doors

    (right). Your A-29 Super Tucano 85cc Juniaer has two side doors where the luggage compartment is on the aircraft. The doors must be installed according to the photos below with the door hinges and latches supplied with the kit to be glued with 30 to 40 minutes epoxy glue.
  • Page 46 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: door with installed hinges and latch in closed position (left) and open (right). If you want to install only 1 of the doors, the other must be fixed and glued to the fuselage with 30 to 40 minutes epoxy glue and remain in the final position.

  • Page 47: Fuselage Winglets Gluing

    30 to 40 minutes epoxy glue and secure in the correct position with masking tape until the glue is completely cured. Use the photos below as a reference. Above: A-29 Super Tucano 80cc Juniaer profile showing antennas and fins positions.
  • Page 48 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br A good option if you want to install the 3 removable fuselage antennas in a very simple and practical way is to use metal pins and magnets to easily insert and remove: Above: fuselage top antenna installation with magnet and 2-pin.

  • Page 49: Machine Gun Replicas Installation (Optional)

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Machine guns replicas installation (optional) We offer (sold separately) replicas of the 2 FN M-3P machine guns caliber.50 BMG (12.7 mm) with a removable fastening system for ease of transport. Made in 3D printing, painted and to the correct scale for your A-29 Super Tucano 85cc Juniaer.

  • Page 50: Cockpit And Canopy Installation

    Above: front panel (left) and rear panel (right) A-29 Super Tucano. We offer (sold separately) customized cockpits for your A-29 Super Tucano 85cc Juniaer, extremely detailed and realistic, ready to install as a replacement for the stock cockpit. Full scale competition cockpit, with full bottom, for full body pilots.
  • Page 51 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br To make the canopy / frame set with side opening there are 2 hinge options: internal or external. The opening is made from left to right, so the hinges must be attached to the right side of the fuselage. With internal hinges, 2 door/compartments hinges are used.
  • Page 52 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: canopy as from factory. Above: correct desired shape of the 2 canopy parts after cut. Above: canopy frame tath shall be glued from above to the rear part of the canopy.
  • Page 53 A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: rear part of the clear canopy and canopy frame gluing. Above: rear part of the clear canopy and canopy frame gluing and curing fixed to the fuselage to get the correct shape.

  • Page 54: Pitot Tubes Replicas

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br Above: front clear canopy glued to the fuselage and rear canopy glued to the canopy frame with side opening. Pitot tubes replicas The two pitot tubes replicas must be glued with 5 minutes epoxy glue to the bottom of the wing at the locations outlined with the shape of the base, 1 on the right and 1 on the left, with the tip of the tube facing forward.

  • Page 55: Juniaer´s Transport And Protection Covers

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br A-29 Super Tucano 85cc transport and protection covers We provide (sold separately) protective and transport covers made of durable padded material. Wing covers with zipers and handles, with wing tube housing. Stabilizer covers with zipper and fuselage cover with...

  • Page 56: Trophies On Competitions

    A-29 Super Tucano 85cc 1.0 2022 www.juniaer.com.br A-29 Super Tucano 85cc Juniaer placed third on Masters category 2022 Brazilian Scale Championship after the re-painting of the first prototype.

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