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Summary of Contents for South Bend Tools SB1112
- Page 1 DUAL-STATION HC-60T/24T HYDRAULIC PRESS MODEL SB1112 OWNER'S MANUAL South Bend Tools ® A Tradition of Excellence © September, 2021 by South Bend Tools For Machines Mfd. Since 12/20 (V1.09.21)
- Page 2 We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use? South Bend Tools Technical Documentation Manager P.O. Box 2027 Bellingham, WA 98227 Email: manuals@southbendtools.com...
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Page 3: Table Of Contents
Table of Contents ACCESSORIES .............. 30 INTRODUCTION ...............2 Identification ............2 MAINTENANCE ............. 31 Description of Controls & Components ....3 Maintenance Schedule ........31 Product Specifications ......... 5 Cleaning ............. 31 Unpainted Cast Iron .......... 31 SAFETY ................7 Lubrication ............31 Understanding Risks of Machinery .... -
Page 4: Introduction
I N T R O D U C T I O N Model SB1112 For Machines Mfd. Since 12/20 INTRODUCTION Identification Main Ram Main Ram Side Ram Side Ram Main Ram Main Ram Side Side Cylinder Lock Cylinder Lock Control Lever... -
Page 5: Description Of Controls & Components
I N T R O D U C T I O N For Machines Mfd. Since 12/20 Model SB1112 Description of Controls Main Hydraulic Ram: Applies up to 60 tons (4350 PSI) of pressure against a workpiece. & Components G. Ram Cylinder Locks: Secures ram into position along length of cross beam. - Page 6 I N T R O D U C T I O N Model SB1112 For Machines Mfd. Since 12/20 Control Panel Hydraulic Controls Figure Figure 4. Hydraulic controls. . Hydraulic controls. Main Pressure Gauge: Displays hydraulic Figure Figure 3. Control panel components.
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Page 7: Product Specifications
Model SB1112 Product Specifications Product Specifications Product Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Tools PHONE: (360) 734-1540 • © South Bend Tools PHONE: (360) 734-1540 • www.southbendtools.com www.southbendtools.com... - Page 8 I N T R O D U C T I O N Model SB1112 For Machines Mfd. Since 12/20 Main Specifications Open-Throat H-Frame Main Station Ram Maximum Applied Pressure ........................60 Tons Ram Maximum Stroke..........................11-13/16 in. Ram Diameter ..............................3-1/8 in.
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Page 9: Safety
S A F E T Y For Machines Mfd. Since 12/20 Model SB1112 SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.). - Page 10 S A F E T Y Model SB1112 For Machines Mfd. Since 12/20 Entanglement: Loose clothing, gloves, neckties, Chuck Keys or Adjusting Tools: Tools used to jewelry or long hair may get caught in adjust spindles, chucks, or any moving/...
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Page 11: Additional Hydraulic Press Safety
S A F E T Y For Machines Mfd. Since 12/20 Model SB1112 Additional Hydraulic Press Safety Serious injury can occur from getting hands, fi ngers, etc. crushed by ram or workpieces. Death can result from getting accidentally injected by hydraulic oil. Workpieces ejected by press can strike operator or bystanders. -
Page 12: Additional Hydraulic Systems Safety
S A F E T Y Model SB1112 For Machines Mfd. Since 12/20 Additional Hydraulic Systems Safety Injection, amputation, or death can result from contact with leaking hydraulic oil under high pressure. Additionally, leaking hydraulic oil is a serious slip hazard and fi re hazard. To reduce these risks, anyone operating this machine MUST completely heed the hazards and warnings below. -
Page 13: Preparation
P R E P A R A T I O N For Machines Mfd. Since 12/20 Model SB1112 PREPARATION Preparation Overview Required for Setup The purpose of the preparation section is to help The items listed below are required to you prepare your machine for operation. -
Page 14: Power Supply Requirements
P R E P A R A T I O N Model SB1112 For Machines Mfd. Since 12/20 Power Supply Requirements Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until Availability instructed later in this manual. - Page 15 P R E P A R A T I O N For Machines Mfd. Since 12/20 Model SB1112 Grounding Requirements Improper connection of the equipment-grounding wire can result in a risk of electric shock. The This machine must be grounded! In the event...
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Page 16: Unpacking
Press V-Blocks ..........2 D. Main Ram Lifting Collar Assembly ....1 Side Ram Lifting Collar Assembly ....1 Figure Figure 7. Model SB1112. . Model SB1112. Lifting Hook ........... 1 G. Lifting Brace ..........1 If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. -
Page 17: Cleaning & Protecting
P R E P A R A T I O N For Machines Mfd. Since 12/20 Model SB1112 Cleaning & Protecting Avoid chlorine-based solvents, such as The unpainted surfaces are coated at the factory acetone or brake parts cleaner that may with a heavy-duty rust preventative that damage painted surfaces. -
Page 18: Location
P R E P A R A T I O N Model SB1112 For Machines Mfd. Since 12/20 Location Weight Load Refer to the Machine Specifications for the Physical Environment weight of your machine. Make sure that the surface upon which the machine is placed will... -
Page 19: Lifting & Moving
(hardwired) to the power supply, local and use power equipment. codes may require that it be anchored to the floor. Lifting and moving the Model SB1112 requires Mounting to Concrete Floors the use of lifting equipment such as a forklift or Lag shield anchors with lag screws (see below) crane. -
Page 20: Power Connection
P R E P A R A T I O N Model SB1112 For Machines Mfd. Since 12/20 Power Connection Correcting Phase Polarity This sub-section is only provided for Before the machine can be connected to the troubleshooting 3-phase power connections. -
Page 21: Adding Hydraulic Oil
P R E P A R A T I O N For Machines Mfd. Since 12/20 Model SB1112 Adding Hydraulic Oil Test Run This machine is shipped without hydraulic oil. After all preparation steps have been completed, Before running machine for the first time you the machine and its safety features must be must fill the hydraulic oil tank. - Page 22 P R E P A R A T I O N Model SB1112 For Machines Mfd. Since 12/20 Turn master power switch to I position (see WITHOUT resetting EMERGENCY STOP Figure 15). Power lamp will illuminate button, start machine by pressing the when machine is receiving power.
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Page 23: Priming Hydraulic System
P R E P A R A T I O N For Machines Mfd. Since 12/20 Model SB1112 Priming Hydraulic Repeat Step 2 for side ram. Turn machine OFF and DISCONNECT System MACHINE FROM POWER! To prime hydraulic system: Check hydraulic tank oil level. -
Page 24: Operation
Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, South Bend Tools will not be held liable for accidents caused by lack of training. South Bend Tools -22-... -
Page 25: Workpiece Inspection & Requirements
O P E R A T I O N For Machines Mfd. Since 12/20 Model SB1112 Workpiece Inspection & Requirements DO NOT compress springs or any object that could potentially fracture and create an explosive hazard, or serious personal injury Follow these common procedures before could occur. -
Page 26: Adjusting Press Height
O P E R A T I O N Model SB1112 For Machines Mfd. Since 12/20 press bed height Adjusting Press Insert lifting chain into lifting bracket groove on each side of press beam (see Figure 21). Height Note: Ensure chains are set into grooves evenly (similar amount of slack in each chain) to ensure press beam is lifted evenly. - Page 27 O P E R A T I O N For Machines Mfd. Since 12/20 Model SB1112 Lower press beam onto support rods and Raise or lower side press bed to desired height (see Adjusting Side Press Bed extend ram to release chain tension.
- Page 28 O P E R A T I O N Model SB1112 For Machines Mfd. Since 12/20 Tighten ram head enough to secure collar. Insert lifting brace into side press bed slot on Remove all workpieces, tools, and ram rear of press bed, and verify retention screw pressure from side press bed before lifting or on brace is visible (see Figure 25).
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Page 29: Positioning Main Ram Cylinder
O P E R A T I O N For Machines Mfd. Since 12/20 Model SB1112 Positioning Main Ram Adjusting Pressure Cylinder The main ram cylinder can be positioned NEVER exceed maximum rated pressure of manually and secured anywhere along the top press or machine damage and personal injury frame to align with off-center workpieces. - Page 30 O P E R A T I O N Model SB1112 For Machines Mfd. Since 12/20 Adjusting Pressure for Main Ram Adjusting Pressure for Side Ram Turn machine ON and verify no pressure is Turn machine ON and verify no pressure is displayed on main pressure gauge.
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Page 31: Pressing Workpiece
Refer to Additional Hydraulic Press/Systems Safety on Pages 9–10, and Workpiece Inspection & Requirements on Page 23 before pressing operations. The Model SB1112 is designed for molding, casting, and forming metal workpieces, and assembling/disassembling bearings and bushings. Pressing workpieces beyond the range of this design may require alternative support that is outside the scope of this manual. -
Page 32: Accessories
A C C E S S O R I E S Model SB1112 For Machines Mfd. Since 12/20 Accessories Accessories Recommended Metal Protectants G5562—SLIPIT® 1 Qt. Gel This section includes the most common G5563—SLIPIT® 12 Oz. Spray accessories available for your machine, which G2870—Boeshield®... -
Page 33: Maintenance
For Machines Mfd. Since 12/20 Model SB1112 Maintenance Schedule Cleaning Cleaning the Model SB1112 is relatively easy. Wipe off any dust or debris with a dry cloth. If any oil or grease has built up, use a grease- Always disconnect dissolving cleaner to remove it. -
Page 34: Service
S E R V I C E Model SB1112 For Machines Mfd. Since 12/20 Service Service Bleeding Hydraulic Remove drain plug from bottom of tank (see Figure 37). Drain all oil from hydraulic tank. System It is important to ensure there is as little air as possible in the hydraulic system at all times. -
Page 35: Troubleshooting
TROU B LESHOOTI NG For Machines Mfd. Since 12/20 Model SB1112 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom... - Page 36 TROU B LESHOOTI NG Model SB1112 For Machines Mfd. Since 12/20 Symptom Possible Cause Possible Solution Motor operates in 1. Motor is wired out of phase. 1. Swap two incoming power leads (Page 36). reverse. 1. Hydraulic pump OFF. Ram does not 1.
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Page 37: Electrical
E L E C T R I C A L For Machines Mfd. Since 12/20 Model SB1112 Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine. -
Page 38: Wiring Diagram
E L E C T R I C A L Model SB1112 For Machines Mfd. Since 12/20 wiring diagram Wiring Diagram Control Panel Electrical Box Power Lamp Circuit Circuit Breaker Breaker Master Power Switch Schneider Schneider Schneider Schneider IECG0947-3 OSMC32N2D2... -
Page 39: Electrical Components
E L E C T R I C A L For Machines Mfd. Since 12/20 Model SB1112 Electrical Components Figure Figure 39. Control panel interior. . Control panel interior. Figure Figure 41. Electrical box interior. . Electrical box interior. Figure Figure 40. -
Page 40: Parts
P A R T S Model SB1112 For Machines Mfd. Since 12/20 Main 36-1 36-2 23-3 36-3 23-2 23-1 57-1 57-2 57-3 South Bend Tools -38-... - Page 41 P A R T S For Machines Mfd. Since 12/20 Model SB1112 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB1112003 CONTROL PANEL ENCLOSURE PSB1112030 SIDE PRESS BED PSB1112004 HEX NUT M12-1.75 PSB1112031 SIDE BEAM PSB1112005 ACORN NUT M10-1.5...
- Page 42 P A R T S Model SB1112 For Machines Mfd. Since 12/20 Hydraulic Pump 214-2 214-1 214-3 214-4 224-1 224-2 224-3 South Bend Tools -40-...
- Page 43 P A R T S For Machines Mfd. Since 12/20 Model SB1112 Hydraulic Pump Parts List REF PART # DESCRIPTION PART # DESCRIPTION PSB1112201 HYDRAULIC OIL RESERVOIR 214-3 PSB1112214-3 MOTOR JUNCTION BOX PSB1112202 HYDRAULIC PUMP 214-4 PSB1112214-4 BALL BEARING 6206-2ZRC3 PSB1112203 HEX NUT M10-1.5...
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Page 44: Main Ram Cylinder
P A R T S Model SB1112 For Machines Mfd. Since 12/20 Main Ram Cylinder South Bend Tools -42-... - Page 45 P A R T S For Machines Mfd. Since 12/20 Model SB1112 Main Ram Cylinder Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB1112037 MAIN CYLINDER ASSEMBLY PSB1112303 CYLINDER BARREL PSB1112038 RAM CYLINDER PLATE PSB1112304 SET SCREW M8-1.25 X 16 PSB1112039 HEX NUT M12-1.75...
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Page 46: Side Ram Cylinder
P A R T S Model SB1112 For Machines Mfd. Since 12/20 Side Ram Cylinder South Bend Tools -44-... - Page 47 P A R T S For Machines Mfd. Since 12/20 Model SB1112 Side Ram Cylinder Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB1112026 SIDE CYLINDER ASSEMBLY PSB1112409 GUIDANCE TAPE 8 X 2 X 312 PSB1112027 FLAT WASHER 12MM PSB1112410 O-RING 5.7 X 100...
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Page 48: Electrical
P A R T S Model SB1112 For Machines Mfd. Since 12/20 Electrical Control Panel Electrical Box Door Limit Switch TENGEN Master Power Switch Power Schneider Circuit Circuit Schneider Lamp XB2-BVB4LC 20A 690V Breaker Breaker Schneider Schneider 13NO 21NC Schneider... -
Page 49: Machine Labels
The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels. -
Page 50: Appendix
A P P E N D I X Model SB1112 For Machines Mfd. Since 12/20 Hydraulic Diagram SIDE PRESSURE GAUGE SIDE RAM MAIN RAM CYLINDER CYLINDER DIRECTIONAL DIRECTIONAL CONTROL CONTROL VALVE VALVE DIRECTIONAL CONTROL VALVE MAIN PRESSURE GAUGE HYDRAULIC PUMP... -
Page 51: Warranty
WARRANTY Warranty This quality product is warranted by South Bend Tools to the original buyer for 2 years from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs. - Page 52 southbendtools.com Printed In China #KS21377...
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